LYC-100J coalescing dehydration oil filter

In industrial production and the operation of various mechanical equipment, the quality of oil products is crucial. With its excellent performance and advanced technology, the LYC-100J coalescing dehydration oil filter provides a reliable solution for the oil purification needs with a flow rate of 100L/min. This article will introduce in detail the working principle, characteristics, advantages and applications of this oil filter in different fields, and demonstrate its important value in the field of oil purification.

1. Working principle

The working principle of the LYC-100J coalescing dehydration oil filter is based on the physical process of coalescence and separation. It is mainly composed of coalescing filter element, separation filter element, drainage device, oil pump, filter and other components.

When the oil to be purified enters the oil filter, it first passes through the coalescing filter element. The coalescing filter element has a special fiber structure that can coalesce tiny water droplets into larger water droplets. This is because the surface tension of oil and water is different. Under the action of the coalescing filter element, the water droplets will gradually gather and adhere to the fibers of the filter element.

The mixture of oil and large water droplets after coalescence continues to flow forward and enters the separation filter element. The function of the separation filter element is to separate the large water droplets after coalescence from the oil. The separation filter element usually has a special hydrophobic property, so that the water droplets can pass through the filter element smoothly and be separated, while the oil is blocked in the filter element and continues to flow.

The separated water droplets will gather at the bottom of the oil filter and be discharged regularly through the drainage device. The oil after coalescence and dehydration treatment will further pass through the filter to remove impurities and particulate matter, so as to obtain clean and dry oil.

The whole working process is carried out continuously, ensuring that the oil can be efficiently purified in the continuous circulation, so that its various indicators meet the use requirements.

2. Features

(I) High-efficiency coalescence and dehydration capacity

Advanced filter element technology

LYC-100J uses high-quality coalescence filter element and separation filter element, and its materials and structure are carefully designed. The fiber material of the coalescence filter element has good hydrophilicity and water absorption, which can quickly and effectively coalesce tiny water droplets into large water droplets. The separation filter element has excellent hydrophobic performance and high-precision filtering accuracy, ensuring efficient separation of water droplets and purity of oil products.

Unique flow channel design

The flow channel design inside the oil filter is reasonable, which can make the oil products evenly distributed when flowing through the coalescing and separation filter elements, fully contact the filter element surface, and improve the efficiency of coalescing and separation. At the same time, the reasonable flow channel design also reduces the pressure loss and ensures the stable operation of the oil filter at a flow rate of 100L/min.

(II) Precision filtration of impurities

Multi-stage filtration system

In addition to the coalescing and dehydration function, LYC-100J is also equipped with a multi-stage filtration system. It can effectively remove solid impurities in oil products, such as dust, metal particles, colloids, etc. Filters of different levels use different filtration accuracies and materials, which can gradually filter out impurities of different particle sizes to ensure that the cleanliness of the oil products reaches high standards.

High filtration accuracy

The filtration capacity for tiny impurities is strong, which can meet the occasions with strict requirements on oil quality. For example, in the lubrication system of some high-precision mechanical equipment, LYC-100J can effectively remove fine impurities that may affect the normal operation of the equipment, extend the service life of the equipment, and improve the working reliability of the equipment.

(III) Automatic control

Intelligent operation monitoring

Equipped with an advanced automatic control system, it can monitor the operating status of the oil filter in real time, including parameters such as oil temperature, oil pressure, flow, filter element clogging, etc. Through the sensor, these data are transmitted to the control system, and the operator can intuitively understand the working status of the oil filter, and promptly discover and deal with possible problems.

Automatic alarm and protection function

When the oil filter has an abnormal situation, such as excessive oil temperature, excessive pressure, serious filter element clogging, etc., the automatic alarm system will promptly issue an alarm to remind the operator to deal with it. At the same time, the oil filter also has an automatic protection function, which will automatically take corresponding measures, such as shutting down, adjusting operating parameters, etc., to prevent equipment damage and ensure the safe operation of the equipment.

Easy operation

The automatic control system makes the operation of the oil filter very simple. The operator only needs to set the relevant parameters, such as working time, filtration accuracy, etc., through the control panel, and the oil filter can automatically run according to the set program. It greatly reduces the workload of operators and improves work efficiency.

(IV) Energy saving and environmental protection

Low energy consumption operation

The use of high-efficiency and energy-saving oil pumps and motors optimizes the overall structure and operation process of the equipment and reduces energy consumption. Under the working condition of a flow rate of 100L/min, LYC-100J can achieve efficient oil purification at a lower power. Compared with traditional oil filtering equipment, it has obvious energy-saving advantages and meets the requirements of modern industrial energy conservation and environmental protection.

Reducing waste oil emissions

Through efficient agglomeration, dehydration and precision filtration, LYC-100J can effectively extend the service life of oil products and reduce the generation of waste oil. This not only reduces the company's oil costs, but also reduces environmental pollution. For companies that use a large amount of oil products, reducing waste oil emissions has important environmental significance and economic benefits.

3. Advantages

(I) Improve oil quality

Extend equipment service life

Clean and dry oil products can provide good lubrication and cooling effects for mechanical equipment and reduce wear and corrosion of equipment parts. After using LYC-100J coalescing and dehydrating oil filter to purify oil, the quality of oil can be significantly improved, the maintenance cycle and service life of equipment can be extended, the failure rate of equipment can be reduced, and reliable guarantee can be provided for the production and operation of enterprises.

Improve equipment performance

High-quality oil can ensure that the equipment maintains stable working performance during operation. For example, in the hydraulic system, pure oil can ensure the precise movement of hydraulic components and improve the response speed and working accuracy of the system. For some high-precision processing equipment and automated production lines, the improvement of oil quality is particularly important for the performance of equipment.

(II) Reduce operating costs

Save oil costs

By purifying and recycling oil, LYC-100J can reduce the purchase of new oil. In many industrial enterprises, the consumption of oil is a large cost expenditure. After using the oil filter to treat waste oil, it can be reused, which can save a lot of oil costs for enterprises.

Reduce equipment maintenance costs

Due to the improvement of oil quality, the wear and failure of equipment are reduced, and the maintenance costs and downtime of equipment are also reduced accordingly. Enterprises do not need to frequently repair and replace parts of equipment, which not only saves maintenance costs, but also improves production efficiency and increases the economic benefits of enterprises.

(III) Wide applicability

Applicable to a variety of oil products

LYC-100J coalescing and dehydrating oil filter is suitable for various types of oil products, including lubricating oil, hydraulic oil, transformer oil, gear oil, etc. Whether it is large-scale mechanical equipment in industrial production or special equipment in the power, metallurgy, mining, chemical and other industries, this oil filter can be used to purify the oil products to meet the requirements of different industries and equipment for oil quality.

Adapt to different working conditions

The oil filter has good adaptability and can operate stably under different working conditions. Whether it is a harsh environment such as high temperature, high humidity, high altitude, or an occasion with special requirements for the volume and weight of the equipment, LYC-100J can be customized and adjusted according to the actual situation to ensure that it can meet the needs of users.

4. Application fields

(I) Power industry

Transformer oil purification

In power transformers, transformer oil plays an important role in insulation, heat dissipation and arc extinguishing. As the transformer runs, the transformer oil will be polluted by moisture, impurities, etc., affecting its performance. LYC-100J coalescing and dehydrating oil filter can effectively remove moisture and impurities from transformer oil, improve its insulation performance and heat dissipation effect, and ensure the safe and stable operation of the transformer.

Steam turbine lubricating oil purification

Steam turbines are key equipment in power production, and the quality of their lubricating oil is directly related to the operating efficiency and life of the steam turbine. LYC-100J can efficiently coalesce and dehydrate and filter impurities from steam turbine lubricating oil to ensure the cleanliness and performance of the lubricating oil, reduce wear and failure of steam turbines, and improve power generation efficiency.

(II) Metallurgical industry

Hydraulic oil purification of rolling mills

The hydraulic system of the rolling mill has very high requirements for hydraulic oil. Moisture and impurities in the oil can cause damage and failure of hydraulic components, affecting the normal progress of steel rolling production. LYC-100J coalescing and dehydrating oil filter can quickly purify the hydraulic oil of the rolling mill on site to ensure the stable operation of the hydraulic system, improve production efficiency, and reduce equipment maintenance costs.

Lubricating oil purification for smelting equipment

During the metallurgical smelting process, the lubricating oil of various equipment is easily polluted by dust, metal particles, etc. Using LYC-100J to purify these lubricating oils can extend the service life of the lubricating oil, reduce equipment wear and failure, and ensure the continuity and stability of smelting production.

(III) Mining industry

Lubricating oil purification for mining machinery

The working environment of mining machinery and equipment is harsh, with a lot of dust and heavy load, and the lubricating oil is easy to deteriorate. LYC-100J coalescing and dehydrating oil filter can deeply purify the lubricating oil of mining machinery, remove the water, impurities and pollutants, improve the performance of lubricating oil, extend the service life of mining machinery, reduce maintenance costs and downtime, and improve mine production efficiency.

Oil purification for underground equipment in coal mines

In underground coal mines, due to the special environment, the quality requirements for equipment oil are more stringent. LYC-100J has safety performance such as explosion-proof, which can meet the purification needs of equipment oil in coal mines, ensure the safe and reliable operation of equipment in coal mines, and provide support for safe production in coal mines.

(IV) Chemical Industry

Lubricant Purification of Chemical Production Equipment

There are many types of chemical production equipment, and their lubricants will be contaminated by chemicals and invaded by water during use. LYC-100J coalescing and dehydrating oil filter can effectively remove moisture and impurities from lubricating oil, prevent lubricating oil from deteriorating, protect the normal operation of chemical production equipment, reduce equipment failures and maintenance times, and improve the stability and safety of chemical production.

Chemical Raw Oil Pretreatment

In some chemical production processes, the quality requirements for raw oil are high. LYC-100J can perform preliminary coalescing and dehydration and impurity filtration on raw oil, provide a good raw material basis for subsequent chemical production processes, ensure the smooth progress of the production process, and improve product quality and production efficiency.

5. Market Prospects

With the continuous development of industrial technology and the increasing requirements for environmental protection, the demand for oil purification equipment is also increasing. LYC-100J coalescing and dehydrating oil filter has broad prospects in the market with its efficient performance, advanced technology, wide applicability and significant advantages.

On the one hand, industrial enterprises pay more and more attention to the maintenance and care of equipment to improve production efficiency and reduce costs. Oil purification, as an important part of equipment maintenance, has received more and more attention. LYC-100J can provide enterprises with high-quality oil purification solutions to meet the needs of enterprises for long-term stable operation of equipment, so it has great potential in the industrial market.

On the other hand, with the enhancement of environmental awareness, reducing waste oil emissions and resource waste has become a social consensus. LYC-100J purifies and recycles oil products, which conforms to the trend of environmental protection development and will be more widely used in industries and fields with high environmental protection requirements.

In addition, with the continuous innovation and upgrading of technology, LYC-100J coalescing and dehydrating oil filter will continue to improve and develop, improve its performance and intelligence level, further expand its market application scope, and make greater contributions to promoting high-quality development of industrial production and environmental protection.

In short, as an advanced oil purification equipment, LYC-100J coalescing and dehydrating oil filter has excellent performance in application scenarios with a flow rate of 100L/min. With its efficient coalescence and dehydration capacity, precise impurity filtering function, automated control technology, energy-saving and environmental protection characteristics, and wide applicability, it provides strong support for equipment operation and oil quality assurance in many industries. In the future market development, it will rely on its advantages and potential to become an important force in the field of oil purification and play an active role in the sustainable development of industrial production and environmental protection. Whether in terms of improving equipment reliability, reducing operating costs or meeting environmental protection requirements, LYC-100J has a value that cannot be ignored and is worthy of the trust and choice of the majority of users.

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