In industrial production and the operation of various mechanical equipment, the quality of oil is directly related to the performance, life and working efficiency of the equipment. With its unique design and excellent performance, the LYC-100J coalescing and dehydrating oil filter provides an efficient solution for oil purification with a flow rate of 100L/min.
1. Working principle
The working principle of the LYC-100J coalescing and dehydrating oil filter is based on the physical process of coalescence and separation. When the oil containing water and impurities enters the oil filter, it first passes through the coalescing filter element. The coalescing filter element has a special hydrophilic material and structure that can coalesce tiny water droplets into larger water droplets. This is because the surface tension of oil and water is different. Under the action of the coalescing filter element, the water droplets merge with each other and adhere to the filter element fibers.
Subsequently, the coalesced oil and large water droplet mixture enters the separation filter element. The separation filter element has hydrophobic properties, which allows large water droplets to pass smoothly and separate from the oil, while the pure oil is blocked in the filter element and continues to flow. The separated water droplets gather at the bottom of the oil filter and are discharged regularly through the drainage device.
The oil after the coalescence and dehydration treatment will also undergo a further filtration process to remove impurities and particulate matter. The oil filter is usually equipped with a multi-stage filtration system. Different levels of filters use different filtration precisions and materials, which can gradually remove impurities of different particle sizes to ensure that the oil meets the requirements of cleanliness and dryness.
2. Product Features
(I) Efficient coalescence and dehydration
Advanced filter element technology
The high-quality coalescence filter element is used, and its fiber material is carefully selected and processed, with good water absorption and coalescence ability. It can quickly and effectively gather tiny water droplets into large water droplets, improving the dehydration efficiency.
Optimized structural design
The internal structure of the oil filter is reasonably designed to ensure that the oil can fully contact the surface of the filter element when flowing through the coalescence filter element, achieving a uniform coalescence process. At the same time, the design of the flow channel also reduces pressure loss, ensuring stable operation at a flow rate of 100L/min.
(II) Precision impurity filtration
Multi-stage filtration system
Equipped with a multi-stage filtration system, from coarse filtration to fine filtration, it can comprehensively remove all kinds of impurities in the oil, including dust, metal particles, colloids, etc. Filters of different levels work together to gradually improve the cleanliness of the oil.
High filtration accuracy
It has excellent filtration ability for tiny impurities, and the filtration accuracy can reach micron level. It can meet the strict requirements of high-precision mechanical equipment for oil purity and effectively prevent impurities from wearing and damaging equipment components.
(III) Intelligent automatic control
Operation status monitoring
It has an intelligent monitoring system that can monitor key parameters such as oil temperature, oil pressure, flow rate, and filter element blockage in real time. The data is transmitted to the control system through sensors, so that the operator can understand the working status of the oil filter at any time.
Automatic alarm and protection
When abnormal conditions occur, such as excessive oil temperature, abnormal pressure or serious filter element blockage, the automatic alarm system will issue an alarm in time. At the same time, the oil filter also has an automatic protection function, which will automatically take corresponding measures, such as shutting down or adjusting operating parameters, to ensure the safe operation of the equipment.
Convenient operation experience
The automated control system makes operation easier. The operator only needs to set the relevant parameters on the control panel, and the oil filter can automatically run according to the program, which greatly reduces the difficulty of operation and work intensity.
(IV) Energy-saving and environmentally friendly design
Low-energy operation
The energy-saving oil pump and motor are used to optimize the energy utilization efficiency of the equipment. While ensuring the efficient purification work of 100L/min flow, energy consumption is reduced, which meets the requirements of energy conservation and environmental protection.
Reduce waste oil discharge
Through effective coagulation dehydration and impurity filtration, the service life of the oil is extended and the amount of waste oil generated is reduced. This not only reduces the company's oil cost, but also plays a positive role in environmental protection.
3. Advantages
(I) Improve oil quality and ensure equipment operation
Extend equipment service life
Clean and dry oil can provide good lubrication and cooling effects for the equipment, reduce friction and wear between equipment parts, and reduce the failure rate of equipment. After using the LYC-100J coalescing and dehydrating oil filter to purify the oil, the maintenance cycle and service life of the equipment can be significantly extended, saving the cost of equipment replacement and maintenance for the enterprise.
Improve equipment efficiency
High-quality oil can ensure that the equipment maintains stable performance during operation. For example, in a hydraulic system, pure oil can ensure the precise movement of hydraulic components, improve the response speed and working accuracy of the system, and thus improve the production efficiency of the entire equipment.
(II) Reduce operating costs and increase economic benefits
Save oil costs
With the continuous use of oil, the water and impurities in it will gradually increase, resulting in a decrease in oil performance and the need to frequently replace new oil. The LYC-100J oil filter can purify waste oil and restore it to a good performance state for reuse. This can greatly reduce the purchase of new oil and save a lot of oil costs for the enterprise.
Reduce maintenance costs and downtime
As the quality of oil is improved, the wear and failure of equipment are reduced, and the maintenance costs will be reduced accordingly. At the same time, the downtime of equipment is reduced, and production continuity is guaranteed, further increasing the economic benefits of the enterprise.
(III) Wide applicability to meet various needs
Applicable to various types of oil products
LYC-100J coalescing and dehydrating oil filter is suitable for various common oil products, such as lubricating oil, hydraulic oil, transformer oil, gear oil, etc. Whether it is large-scale mechanical equipment in industrial production or special equipment in the fields of transportation, electricity, etc., this oil filter can be used to purify the oil.
Adapt to different working environments
The oil filter has good environmental adaptability and can work stably under different temperature, humidity and pressure conditions. Whether in an indoor factory environment, in a construction site outdoors, or even in some special harsh environments, LYC-100J can operate reliably to meet the user's oil purification needs.
IV. Application areas
(I) Power industry
Transformer oil purification
The transformer is an important equipment in the power system, and the quality of the transformer oil is crucial to its insulation performance and heat dissipation effect. LYC-100J coalescing and dehydrating oil filter can remove moisture and impurities in the transformer oil, improve its insulation strength and heat dissipation performance, ensure the safe and stable operation of the transformer, and extend the service life of the transformer.
Lubricating oil purification for power plant equipment
Lubricating oil is required in various equipment in power plants, such as steam turbines and generators. During the operation of these equipment, the lubricating oil is easily contaminated. LYC-100J can efficiently purify the lubricating oil to ensure the normal operation of the equipment and improve the power generation efficiency.
(II) Industrial manufacturing
Hydraulic oil purification for mechanical processing equipment
The hydraulic system of mechanical processing equipment has high requirements for the cleanliness of hydraulic oil. LYC-100J can effectively remove moisture and impurities in hydraulic oil, prevent wear and blockage of hydraulic components, improve the processing accuracy and work efficiency of equipment, and reduce equipment maintenance costs.
Oil purification for lubricating system of industrial production line
On industrial production lines, the lubrication systems of many equipment need to maintain good oil quality. LYC-100J coalescing and dehydrating oil filter can regularly purify the oil in these lubrication systems to ensure the stable operation of the production line and reduce the impact of equipment failure on production.
(III) Transportation
Automobile maintenance and repair
In the field of automobile maintenance and repair, LYC-100J can be used to purify automobile engine oil, transmission oil, etc. Remove impurities and moisture from oil products, improve oil performance, extend the service life of auto parts, and enhance the overall performance and reliability of the car.
Ship oil purification
Ship engines and various mechanical equipment also need to use high-quality oil products. LYC-100J coalescing and dehydrating oil filter can adapt to the special working environment of ships, purify ship oil products, and ensure the safe navigation of ships and the normal operation of equipment.
5. Market prospects
With the continuous development of industry and the improvement of equipment maintenance requirements, the market demand for oil purification equipment is growing. LYC-100J coalescing and dehydrating oil filter has broad development prospects in the market with its excellent performance, reliable quality and wide applicability.
In the field of industrial production, enterprises pay more and more attention to the long-term stable operation and cost control of equipment. LYC-100J can provide enterprises with efficient oil purification solutions, help enterprises reduce equipment maintenance costs, improve production efficiency, and meet market demand trends.
At the same time, with the increasing awareness of environmental protection, reducing waste oil emissions and resource waste has become the focus of social attention. LYC-100J meets environmental protection requirements by purifying and recycling oil products, and will be more popular in the market.
In addition, with the continuous advancement and innovation of technology, the LYC-100J coalescing and dehydrating oil filter will also be continuously optimized and upgraded to improve its performance and intelligence level, further expand its application areas, and provide users with better services. I believe that in the future market, LYC-100J will become an important product in the field of oil purification and make positive contributions to promoting industrial development and environmental protection.
In short, the LYC-100J coalescing and dehydrating oil filter has an important position and role in the field of oil purification with a flow rate of 100L/min, relying on its advantages such as efficient coalescing and dehydration capacity, precise impurity filtering function, intelligent automatic control and energy-saving and environmental protection design. It can not only provide users with high-quality oil purification services and ensure the normal operation of equipment, but also reduce costs and increase benefits for enterprises, and has broad market application prospects and development potential. Whether in industrial production, electricity, transportation or other fields, LYC-100J will play its unique value and provide strong support for the development of various industries.
Other related products:
Coalescence dehydration oil filter machine
Vacuum oil filter machine
High viscosity oil filter machine
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