Replacement Pall High-Flow Filter Element Applied In The Medical Field

Product Introduction

The Replacement Pall High-Flow Filter Element  is a premium filtration solution engineered to deliver exceptional efficiency, durability, and cost-effectiveness in high-flow applications. Designed by Pall Corporation, a global leader in filtration, separation, and purification technologies, this filter element leverages cutting-edge innovations to address the challenges of modern industrial and healthcare systems. With its large 6-inch (152 mm) diameter, coreless construction, and proprietary media technology, the Ultipleat® High Flow filter cartridge is optimized to handle flow rates up to 1,900 liters per minute (500 gallons per minute) while minimizing operational costs and environmental impact. Whether used in water treatment, pharmaceuticals, power generation, or chemical processing, this filter element sets a new benchmark for reliability and performance.

Product Specifications

The Replacement Pall High-Flow Filter Element is available in multiple configurations to suit diverse operational needs. Key specifications include:

Functional Features

1. Innovative Crescent-Shaped Pleat Design
   The Ultipleat® High Flow filter features a patented crescent-shaped pleat geometry that maximizes filter surface area while ensuring uniform fluid distribution. Unlike conventional triangular pleats, this design prevents channeling and media bunching, enabling full utilization of the filter media for extended service life.

2. Inside-to-Outside Flow Configuration
   The coreless, inside-to-outside flow direction ensures all contaminants are trapped within the filter element, preventing bypass and maintaining consistent fluid quality. This design also simplifies disposal, as spent elements can be compacted to reduce waste volume.

3. High-Performance Filter Media
   Pall’s proprietary media, including HDC II (high dirt capacity) and Ultipor GF (glass fiber), offer tapered pore structures for superior dirt-holding capacity and low flow resistance. The CAS composite media combine depth filtration with membrane precision for critical applications.

4. Uniform Flow Distribution
   Advanced support and drainage layers maintain consistent flow channels across the media, even under high differential pressure. This prevents premature clogging and ensures reliable particle removal efficiency.

5. Coreless Construction
   The absence of a central rod reduces weight and material usage while enhancing compatibility with horizontal or vertical housing configurations.

Product Advantages

1. Cost Savings

• Reduced Capital Expenditure: Fewer cartridges and smaller housings are required compared to traditional bag or depth filters.

• Lower Maintenance Costs: Up to 30x fewer changeouts than conventional systems, minimizing labor and downtime.

• Disposal Efficiency: Coreless design and compactability cut disposal volumes by 4x, lowering waste management costs.

2. Enhanced Durability

• Resistant to chemical degradation and thermal stress, ensuring longevity in harsh environments.

• Robust helical wrap and bonded pleat tips prevent media migration and structural collapse.

3. Environmental Sustainability

• Metallic-free construction allows for incineration as a disposal option.

• Longer service life reduces the frequency of replacements, conserving resources.

4. Versatility

• Compatible with a wide range of fluids, including water, fuels, chemicals, and high-purity solutions.

• Available in multiple micron ratings and materials to meet specific application requirements.

Technical Assurance

Pall Corporation guarantees the performance and reliability of its High-Flow Filter Elements through:

• Rigorous Testing: Each element undergoes ISO 4572-modified testing to validate micron ratings and Beta efficiency.

• Quality Certifications: Compliance with FDA (21 CFR 177.2600), ASME Boiler and Pressure Vessel Code, and ISO standards.

• Proven Track Record: Over 40 years of industry leadership, with documented case studies showing 40% cost savings and 50% reduction in filter changeouts.

• Global Support: Pall’s technical team provides application-specific guidance, validation support, and rapid replacement services.

Applications in the Medical Industry

In healthcare settings, the Replacement Pall High-Flow Filter Element plays a critical role in ensuring patient safety and regulatory compliance:

• Pharmaceutical Water Systems: Removes endotoxins, bacteria, and particulates from water for injection (WFI) and purified water (PW).

• Biopharmaceutical Processing: Filters cell culture media, buffers, and final drug products to meet cGMP standards.

• Sterile Filtration: The CAS010 media achieves >3 log reduction of Cryptosporidium and Giardia cysts, safeguarding dialysis and IV solutions.

• Sanitization Compatibility: Withstands hot water sanitization (85°–90°C), ensuring hygienic operation in cleanroom environments.

Case Study: A leading hospital reduced biofilm contamination in its central water system by 99% using Pall’s 1-micron CAS filters, achieving compliance with AAMI TIR34 guidelines.

Applications in Other Industries

1. Water Treatment

• Reverse Osmosis (RO) Pretreatment: Protects membranes from silt and organic foulants.

• Municipal Water: Removes turbidity and pathogens for safe drinking water.

• Wastewater Recycling: Filters industrial effluents to meet discharge standards.

2. Power Generation

• Boiler Feedwater: Prevents scaling and corrosion in nuclear and fossil power plants.

• Condensate Polishing: Removes iron oxides and particulates to enhance turbine efficiency.

3. Fuels & Chemicals

• Diesel Fuel Filtration: Eliminates water and particulates to protect engine injectors.

• Petrochemical Processing: Filters amines, polymers, and specialty chemicals.

4. Manufacturing

• Automotive Paint Lines: Ensures defect-free coatings by removing particulates from electrodeposition baths.

• Semiconductor Production: Provides ultra-pure water for wafer rinsing.

Success Story: A refinery saved $40,000 annually by switching to Pall’s High-Flow filters, which extended service life by 300% compared to bag filters.

Conclusion

TheReplacement Pall High-Flow Filter Element  represents the pinnacle of filtration technology, combining innovative design, robust construction, and unparalleled efficiency. Its ability to reduce operational costs, minimize environmental impact, and deliver consistent performance makes it the ideal choice for industries ranging from healthcare to heavy manufacturing. Backed by Pall Corporation’s global expertise and rigorous quality standards, this filter element ensures your systems operate at peak efficiency while meeting the most stringent regulatory requirements.