Replacement Pall High-Flow Filter Element For Petrochemical Industry

Introduction

The Replacement Pall High-Flow Filter Element (referred to as the L Series High-Flow Cartridges) is a cutting-edge filtration solution developed by LEFILTER to meet the demanding requirements of industrial high-flow applications. Combining advanced surface and depth filtration technologies with robust materials and modular design, this filter cartridge excels in industries such as oil and gas, food and beverage, industrial water treatment, and power generation. Its core strengths lie in exceptional contaminant retention, extended service life, and significant operational cost savings, making it a globally trusted filtration solution for critical processes.

Product Specifications

• Model Series: L Series High-Flow Cartridges

• Filtration Rating: 0.8 μm to 0.995 μm (customizable)

• Structural Styles: External Cage, Internal and External Cage, Spiral

• Materials: Polypropylene (PP) end caps, multi-layer fiber media, ultra-high-precision membrane, stainless steel lock plates

• Sealing Design: Chemical-resistant rubber O-rings, anti-corrosion and mechanical shock resistance

• Operating Temperature: -20°C to 80°C (adjustable based on application)

• Flow Rate: High-flow design with maximum capacity up to 50 m³/h (varies by model)

Features and Advantages

1. Dual Filtration Technology: Efficiency Meets Cost-Effectiveness

The L Series integrates surface filtration (for rapid removal of large particles) and depth filtration (for trapping submicron contaminants through multi-layer fiber media). This hybrid approach achieves 99% filtration efficiency while reducing the number of required cartridges by 50% and the filter housing size by 30%, significantly lowering capital and maintenance costs.

2. High-Efficiency, Low-Resistance Media

The filter layers utilize low-resistance fiber materials and ultra-precision membranes, reducing pressure drop by 40% compared to conventional cartridges. Enhanced dirt-holding capacity extends service life to twice that of standard filters, minimizing downtime for replacements.

3. Modular Design for Simplified Maintenance

• Adjustable End Caps: Enable quick installation and replacement, cutting downtime by 60%.

• Anti-Detachment Structure: Heat-sealed PP end caps eliminate risks of leakage and secondary contamination.

• Bypass Prevention: Residual interface design ensures airtight sealing, preventing fluid bypass.

4. Pleated Structure for Maximized Surface Area

The innovative pleated design triples the effective filtration area within the same footprint, enabling higher flow rates and lower pressure drops, ideal for high-viscosity or high-throughput fluids.

5. Large-Diameter Design for Enhanced Economics

Optimized cartridge diameter increases dirt-holding capacity by 50%, reducing per-unit processing costs and boosting operational efficiency.

Product Structure

The L Series features a multi-layered architecture for precision and reliability:

1. Protective Outer Layer: High-strength PP framework with stainless steel cages, withstands pressures up to 10 bar.

2. Filtration Media:

• Outer Layer: Pre-filtration fibers for coarse particle removal.

• Middle Layer: Gradient-density fibers for mid-sized contaminants.

• Inner Layer: Ultra-precision membrane for submicron particles.

3. Sealing System:

• Stainless Steel Lock Plates: Chemically enhanced for corrosion resistance.

• Specialized Rubber Seals: Resilient under high-temperature and high-pressure conditions.

4. End Cap Design: Monolithic PP construction prevents end cap detachment.

Working Principle

The L Series operates on a gradient filtration mechanism:

1. Pre-Filtration Stage: Fluid enters through the external cage, capturing large particulates.

2. Depth Filtration Stage: As fluid flows through pleated media, multi-layer fibers adsorb contaminants of varying sizes.

3. Fine Filtration Stage: The ultra-precision membrane ensures final purification, restricting residual particles to the rated micron level.

4. Maintenance: Post-saturation, cartridges can be replaced or backflushed (select models), ensuring minimal operational disruption.

Applications in the Oil & Gas Industry

Key Scenarios

• Lubricating Oil & Fuel Filtration: Removes metal debris and gums to protect turbines, compressors, and pumps.

• Catalyst Recovery: Captures precious metal catalyst particles with >99.5% efficiency.

• Acidic Gas Treatment: Corrosion-resistant materials handle H₂S, CO₂, and other aggressive media.

• Hydrocarbon Purification: Enhances product purity by eliminating impurities during refining.

Case Study

A major refinery replaced traditional cartridges with the L Series, achieving:

• 45-day replacement cycles (up from 15 days), reducing annual maintenance costs by 35%.

• Lubricant cleanliness improved to ISO 16/13/10 standards, cutting equipment failure rates by 20%.

Applications in Other Industries

1. Food & Beverage

• Beer Clarification: Removes yeast residues and suspended solids for consistent flavor.

• Edible Oil Refining: Eliminates phospholipids and gums to extend shelf life.

2. Power & Energy

• Gas Turbine Inlet Air Filtration: Protects blades from abrasive dust.

• Nuclear Cooling Water Systems: Filters radioactive particles to ensure safety compliance.

3. Industrial Water Treatment

• RO Pretreatment: Reduces membrane fouling and extends RO system lifespan.

• Wastewater Recycling: Removes heavy metals and suspended solids to meet discharge standards.

4. Pharmaceuticals & Biotechnology

• Fermentation Broth Purification: Separates biomass from target products to improve yield.

• WFI (Water for Injection) Systems: Ensures compliance with USP/EP water quality standards.

Related Products

1. LEFILTER H Series High-Temperature Cartridges: Rated for 120°C, ideal for steam filtration.

2. Stainless Steel Sintered Cartridges: Designed for extreme corrosive environments (acids, alkalis).

3. Automatic Backwash Systems: Paired with L Series cartridges for continuous, unmanned operation.

Conclusion

The LEFILTER Replacement Pall High-Flow Filter Element redefines industrial filtration through its hybrid technology, modularity, and adaptability. Whether in the harsh conditions of oil refineries or the stringent hygiene demands of food processing, the L Series delivers unmatched performance, driving down costs and enhancing productivity. As industries evolve, LEFILTER remains committed to advancing filtration innovation, offering smarter and more sustainable solutions for global challenges.