Replacement Parker High-Flow Filter Element In Petrochemical Industry

Replacement Parker High-Flow Filter Element: The Ultimate Solution for High-Flow Filtration Needs

In the world of industrial filtration, efficiency, reliability, and cost-effectiveness are paramount. The Replacement Parker High-Flow Filter Element, specifically designed to replace Parker’s Fulflo® MegaFlow™ cartridges, offers a superior solution for high-flow filtration applications. Whether you are dealing with potable water, wastewater, reverse osmosis pre-filtration, or lubricating oils, this high-capacity filter element ensures optimal performance while reducing operational costs. With its advanced design and robust construction, the Replacement Parker High-Flow Filter Element is the ideal choice for industries requiring high flow rates and long-lasting filtration solutions.

Technical Specifications

The Replacement Parker High-Flow Filter Element is engineered to meet the demanding requirements of high-flow applications. Here are the key technical specifications:

• Nominal Filtration Ratings: 0.5, 1, 5, and 10 microns, ensuring precise filtration for various applications.

• Dimensions: 6 inches (152 mm) in outer diameter, 3.5 inches (89 mm) in inner diameter, and 40 inches (1016 mm) in length.

• Surface Area: 55-60 ft² (5.1-5.6 m²), providing a large filtration area for extended service life.

• Materials of Construction: The filter media is available in either polypropylene or cellulose, with support layers made of polypropylene for polypropylene media and none for cellulose media. The end caps are constructed from glass-filled polypropylene, and the O-rings are available in Buna-N, EPR, Silicone, or Fluoroelastomer.

• Recommended Operating Conditions: Maximum flow rate of 175 gpm (662 lpm), maximum temperature of 200°F (93°C), and a maximum differential pressure of 150 psid (10 bar). The change-out differential pressure is recommended at 35 psid (2.4 bar).

Product Usage Steps

Using the Replacement Parker High-Flow Filter Element is straightforward and designed for ease of installation and maintenance:

1. Preparation: Ensure that the housing is clean and free from any debris or contaminants before installation.

2. Installation: Insert the filter element into the housing, ensuring that the O-ring is properly seated to guarantee a secure seal. The built-in handle makes this process quick and easy.

3. Operation: Start the system and monitor the pressure differential across the filter. The filter is designed to operate efficiently at a maximum flow rate of 175 gpm (662 lpm).

4. Maintenance: Regularly check the pressure differential and replace the filter element when it reaches the recommended change-out differential pressure of 35 psid (2.4 bar).

5. Replacement: When it’s time to replace the filter, simply remove the old element and install a new one, following the same steps as above.

Product Principles

The Replacement Parker High-Flow Filter Element operates on the principle of depth filtration, where the filter media captures particles throughout its entire thickness rather than just on the surface. This ensures a higher dirt-holding capacity and longer service life compared to surface filters. The pleated design of the filter media provides a large surface area, which reduces the pressure drop across the filter and allows for higher flow rates. The thermally bonded polypropylene and phenolic resin-bonded cellulose media prevent particle bleed-through and unloading, which are common issues with wound cartridges.

Product Features

The Replacement Parker High-Flow Filter Element boasts several features that set it apart from other filtration solutions:

• High Flow Capacity: With a flow rate of up to 175 gpm (662 lpm), this filter element significantly reduces the number of cartridges required, lowering both capital and labor costs.

• Built-in Handle: The integrated handle makes installation and replacement quick, easy, and safe.

• O-ring Seal: The O-ring ensures a reliable seal, maintaining filtration integrity and preventing leaks.

• Versatile Media Options: The choice between polypropylene and cellulose media allows for use in both aqueous and non-aqueous fluid applications.

• FDA Compliance: All materials used in the polypropylene cartridges comply with FDA regulations per CFR Title 21, making them suitable for potable water applications.

• Horizontal and Vertical Housing Compatibility: The filter element can be used in both horizontal and vertical housings, accommodating flow rates up to 3,325 gpm (12,586 LPM).

Value Proposition

The Replacement Parker High-Flow Filter Element delivers significant value to industries by reducing operational costs and improving filtration efficiency. Its high flow capacity means fewer cartridges are needed, which not only reduces the initial capital expenditure but also minimizes the labor costs associated with frequent cartridge changes. The extended service life and lower pressure drop result in reduced energy consumption, further contributing to cost savings. Additionally, the filter’s robust construction and reliable performance ensure minimal downtime, enhancing overall productivity.

Applications in the Petrochemical Industry

In the petrochemical industry, where the filtration of lubricating oils, coolants, and process water is critical, the Replacement Parker High-Flow Filter Element plays a vital role. Its ability to handle high flow rates and its compatibility with both aqueous and non-aqueous fluids make it an ideal choice for various applications, including:

• Lubricating Oil Filtration: Ensures the removal of contaminants from lubricating oils, protecting machinery and extending equipment life.

• Coolant Filtration: Maintains the cleanliness of coolants, preventing clogging and ensuring efficient heat transfer.

• Process Water Filtration: Provides pre-filtration for reverse osmosis systems, protecting membranes from fouling and extending their lifespan.

Applications in Other Industries

Beyond the petrochemical industry, the Replacement Parker High-Flow Filter Element is widely used in other sectors, including:

• Water Treatment: Used in potable water and wastewater treatment plants to remove particulate matter and ensure water quality.

• Food and Beverage: Complies with FDA regulations, making it suitable for filtering process water and other fluids in the food and beverage industry.

• Pharmaceutical: Ensures the purity of water and other fluids used in pharmaceutical manufacturing processes.

• Manufacturing: Provides efficient filtration for coolants and lubricants in manufacturing processes, protecting equipment and improving product quality.

Conclusion

The Replacement Parker High-Flow Filter Element is a versatile, high-performance filtration solution designed to meet the demands of high-flow applications across various industries. Its advanced design, robust construction, and cost-effective operation make it an ideal choice for industries seeking to improve filtration efficiency and reduce operational costs. Whether you are in the petrochemical, water treatment, food and beverage, pharmaceutical, or manufacturing industry, the Replacement Parker High-Flow Filter Element offers the reliability and performance you need to keep your operations running smoothly. Invest in the Replacement Parker High-Flow Filter Element today and experience the benefits of superior filtration technology.