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Replacement Parker High-Flow Filter Element Applied In Paper Mill Water Treatment

Replacement Parker High-Flow Filter Element Applied In Paper Mill Water Treatment

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IntroductionLEFILTER,aleadingChinesemanufacturerwithover15yearsofexpertiseinindustrialfiltration,int

PARAMETER

Brand Name:
Model Number:
Nominal filtration rating:
Application:
Operating pressure:
Working temperature:
Replacement or not:Replacement

Introduction

LEFILTER, a leading Chinese manufacturer with over 15 years of expertise in industrial filtration, introduces its Replacement Parker High-Flow Filter Element, engineered to deliver seamless compatibility, superior performance, and cost efficiency for applications requiring high-flow, low-maintenance solutions. Designed as a direct replacement for Parker’s Fulflo® MegaFlow™ cartridges, LEFILTER’s offering combines advanced materials, innovative design, and rigorous quality control to meet or exceed OEM standards. Backed by ISO 9001, ISO 14001, and ISO 45001 certifications, this product ensures reliable operation in critical industries such as papermaking, water treatment, and oil & gas.

Product Overview

The Replacement Parker High-Flow Filter Element is a high-performance pleated filter cartridge designed for high-flow, high-contaminant environments. With a 6-inch (152mm) diameter and 40-inch (1016mm) length, it handles up to 175 GPM (662 LPM), significantly reducing the number of cartridges and housing size compared to traditional 2.5-inch cartridges. Available in polypropylene (PP) or cellulose media, it offers nominal filtration ratings of 0.5, 1, 5, and 10 microns, ensuring versatility across diverse applications.

Technical Parameters

LEFILTER’s Replacement Parker High-Flow Filter Element is built to exacting specifications, ensuring optimal performance and durability:

ParameterSpecification

Filter Media

Polypropylene (PP) microfiber or cellulose with phenolic binder

Length

40 inches (1016mm)

Outside Diameter

6 inches (152mm)

Inside Diameter

3.5 inches (89mm)

Filtration Rating

0.5μm, 1μm, 5μm, 10μm (nominal, 90% efficiency)

Support Layers

Polypropylene (PP) for PP media; none for cellulose media

End Cap Material

Glass fiber-reinforced polypropylene (PP)

Seal Material

Buna-N, EPDM, Silicone, Viton

Max Operating Temperature

PP: 82°C (180°F); Cellulose: 93°C (200°F)

Max Differential Pressure

10 bar (150 PSID)

Recommended Changeout Pressure

2.4 bar (35 PSID)

Flow Rate

Up to 175 GPM (662 LPM)

Surface Area

55–60 ft² (5.1–5.6 m²)

Product Structure

The Replacement Parker High-Flow Filter Element features a robust, multi-layer design optimized for high-flow applications:

  1. Filter Media: High-efficiency PP or cellulose media with thermally bonded (PP) or phenolic resin-bonded (cellulose) structures to prevent particle shedding.

  2. Support Layers: PP support layers for PP media ensure structural integrity and uniform flow distribution.

  3. End Caps: Glass fiber-reinforced PP end caps provide durability and secure sealing.

  4. O-Ring Seals: Buna-N, EPDM, Silicone, or Viton seals ensure leak-free operation.

  5. Built-in Handle: Facilitates quick, safe cartridge replacement.


Parker High Flow Filter

Performance and Specifications

Filtration Efficiency

  • Nominal Ratings: 0.5μm, 1μm, 5μm, 10μm (90% efficiency).

  • Absolute Ratings: 1μm, 3μm, 5μm, 10μm (99% efficiency for PP media; varies for cellulose)

Materials Compliance

  • PP Media: Compliant with FDA regulations (21 CFR Title 21) for food and beverage applications.

  • Cellulose Media: Suitable for non-aqueous fluids.

Key Advantages

  1. High Flow Capacity:

    • Handles 175 GPM (662 LPM) per cartridge, reducing cartridge count by 8x compared to 2.5-inch cartridges.

    • Smaller housing requirements lower capital and installation costs.

  2. Long Service Life:

    • Pleated design increases surface area (55–60 ft²), reducing pressure drop and extending filter life.

    • Thermally bonded media prevents particle bleed-through and unloading.

  3. Low Maintenance:

    • Built-in handle enables fast, safe cartridge replacement.

    • Fewer changeouts reduce labor costs and downtime.

  4. Seal Integrity:

    • Positive O-ring seals (Buna-N, EPDM, Viton) ensure no bypass flow.

  5. Versatility:

    • Available in PP (aqueous) or cellulose (non-aqueous) media.

    • Suitable for horizontal/vertical housings in systems up to 3,325 GPM (12,586 LPM).

Application in Paper Mill Water Treatment

The Replacement Parker High-Flow Filter Element is ideal for paper mill water treatment, addressing critical challenges in pulp and paper production:

  1. Pre-Filtration for Reverse Osmosis (RO):

    • Removes sediments, colloids, and organic matter to protect RO membranes from fouling.

    • Ensures consistent water quality for boiler feed and process water.

  2. Whitewater Recovery:

    • Filters fibers, fillers, and contaminants from whitewater streams, enabling reuse and reducing water consumption.

    • Maintains system efficiency in closed-loop processes.

  3. Effluent Treatment:

    • Polishes wastewater before discharge or reuse, meeting environmental regulations.

    • Reduces downtime in downstream equipment (e.g., clarifiers, presses).

Key Benefits for Paper Mills:

  • Cost Savings: Fewer cartridges and longer service life lower operational expenses.

  • Sustainability: Reduced water usage and waste disposal align with green initiatives.

  • Process Reliability: Consistent filtration prevents equipment damage and ensures product quality.

Other Industrial Applications

LEFILTER’s Replacement Parker High-Flow Filter Element excels in a wide range of industries:

  1. Reverse Osmosis (RO) Pre-Filtration: Protects RO systems in water treatment plants.

  2. Lubricating Oil and Coolants: Removes particulates in machinery and metalworking fluids.

  3. Potable Water and Wastewater Treatment: Ensures clean water for municipalities and industrial processes.

  4. Chemical Processing: Filters corrosive fluids and solvents in petrochemical applications.

  5. Food and Beverage: Meets FDA standards for filtration in processing and bottling.

Parker XPHP-L-6100E High Flow Filter Replacement 1

Working Principle

The Replacement Parker High-Flow Filter Element operates through a two-stage process:

  1. Surface Filtration: Larger particles are trapped on the outer layer of the pleated media.

  2. Deep Filtration: Smaller contaminants are captured within the media’s tortuous pores, leveraging the high surface area for extended dirt-holding capacity.

Inside-to-Outside Flow:

  • Fluid enters through the inner core, passes through the media, and exits through the outer cage.

  • Solids are retained within the media, maintaining consistent performance until changeout.

Conclusion

LEFILTER’s Replacement Parker High-Flow Filter Element combines innovation, reliability, and cost efficiency to deliver unmatched performance in high-flow applications. Whether optimizing water treatment in paper mills, safeguarding RO systems, or ensuring clean fluids in food processing, this product offers:

  • Direct Replacement: Perfect fit for Parker’s Fulflo® MegaFlow™ systems.

  • Proven Technology: Pleated design and advanced media ensure superior dirt retention.

  • Global Support: Exported to 128+ countries with rapid delivery and technical expertise.




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