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Ultrafiltration Equipment Model LFUF-8 Applied In Paper Mill Water Treatment

Ultrafiltration Equipment Model LFUF-8 Applied In Paper Mill Water Treatment

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IntroductionLEFILTER,aleadingChinesemanufacturerwithover15yearsofexpertiseinindustrialfluidpurificat

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Application:
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Replacement or not:Replacement

Introduction

LEFILTER, a leading Chinese manufacturer with over 15 years of expertise in industrial fluid purification, introduces the Ultrafiltration Equipment Model LFUF-8. Engineered to meet the highest standards of performance and reliability, this system is designed for critical applications requiring high-quality water treatment, such as paper mills, food processing, and pharmaceuticals. The LFUF-8 combines cutting-edge technology with robust construction to deliver efficient, cost-effective solutions for diverse industries.


Product Overview

The Ultrafiltration Equipment Model LFUF-8 is a high-performance system that leverages advanced membrane technology to remove suspended solids, colloids, bacteria, and macromolecules from water. With a modular design and customizable configurations, it offers flexibility for varying flow rates and 水质 (water quality) requirements. Backed by ISO 9001, ISO 14001, and ISO 45001 certifications, the LFUF-8 ensures compliance with global quality and environmental regulations.


Technical Parameters

The LFUF-8 is equipped with state-of-the-art components and specifications optimized for industrial use:

ParameterSpecification

Model

LFUF-8

Treatment Capacity

8 m³/h

Membrane Type

Polyvinylidene Fluoride (PVDF) Hollow Fiber Membrane

Membrane Area

7 × 40” cartridges (total surface area: 600–800 m²)

Filtration Accuracy

0.01–0.1 μm

Operating Pressure

0.1–0.3 MPa

Recovery Rate

80–90%

Water Temperature Range

5–45°C

Power Supply

380V, 50Hz

Raw Water Pump

Grundfos or CNP (CHL8-00, 1.1 kW)

Backwash Pump

Grundfos or CNP (CHL8-00, 1.1 kW)

Frame Material

304 Stainless Steel Square Tube (polished surface)

Pipeline Material

High-pressure: Stainless Steel; Low-pressure: UPVC

Product Structure

The LFUF-8 features a modular design with integrated components for efficient water treatment:

  1. Raw Water Tank (Optional): Stores feedwater and ensures continuous supply.

  2. Raw Water Pump: Provides pressure for pre-treatment and ultrafiltration system.

  3. Multi-Media Filter (Quartz Sand Tank): Removes particulates, colloids, and suspended solids.

  4. Activated Carbon Filter: Adsorbs organic compounds, chlorine, and odors.

  5. Dosing System (Optional): Adds chemicals for anti-scaling or coagulation.

  6. Security Filter: Protects ultrafiltration membranes from particles >5 μm.

  7. Ultrafiltration Membrane Modules: 7 × 40” PVDF hollow fiber membranes for high-efficiency separation.

  8. Backwash Pump: Automatically cleans membranes to maintain performance.

  9. Control System: PLC-based automation for real-time monitoring and adjustment.


Performance and Specifications

Filtration Efficiency

  • Particle Removal: >99.9% for particles ≥0.01 μm.

  • Bacteria/Virus Removal: >99.99%.

  • Organic Substances: Effective removal of proteins, colloids, and macromolecules.

Operational Stability

  • Self-Cleaning: Automatic backwash function reduces downtime and manual maintenance.

  • Low Energy Consumption: Optimized pump design minimizes energy costs.

  • Longevity: Membrane lifespan of 3–5 years with proper maintenance.


Key Advantages

  1. High Flow Capacity:

    • Handles up to 8 m³/h, suitable for medium-to-large industrial operations.

    • Adjustable recovery rates (80–90%) reduce water waste.

  2. Cost Efficiency:

    • Direct replacement for existing systems, minimizing downtime and retrofit costs.

    • Low maintenance requirements (e.g., membrane cleaning every 3–6 months).

  3. Robust Construction:

    • Corrosion-resistant materials (304 stainless steel, PVDF) ensure durability in harsh environments.

    • Modular design allows easy expansion or customization.

  4. Compliance:

    • Meets FDA, NSF, and EU standards for food, pharmaceutical, and semiconductor applications.

    • Backed by ISO certifications for quality and environmental safety.


Application in Paper Mill Water Treatment

The Ultrafiltration Equipment Model LFUF-8 is ideally suited for paper mill water treatment, addressing critical challenges:

  1. Whitewater Recovery:

    • Purifies and recycles process water, reducing freshwater consumption by up to 60%.

    • Removes fibers, fillers, and colloids to maintain equipment efficiency.

  2. Effluent Treatment:

    • Polishes wastewater to meet discharge standards, minimizing environmental impact.

    • Enables reuse of treated water for non-contact cooling and cleaning.

  3. Boiler Feed Water:

    • Removes suspended solids and silica to prevent scaling in boilers, extending equipment lifespan.

Key Benefits for Paper Mills:

  • Sustainability: Reduces water intake and wastewater discharge.

  • Cost Savings: Lower freshwater and chemical treatment costs.

  • Process Reliability: Consistent water quality ensures stable production.


Other Industrial Applications

The LFUF-8 excels in diverse industries:

  1. Food & Beverage: Purifies water for bottling, brewing, and cleaning.

  2. Pharmaceutical: Provides ultra-pure water for drug manufacturing and sterilization.

  3. Agriculture: Treats irrigation water to remove pathogens and improve crop yields.

  4. Environmental Protection: Processes wastewater for reuse in industrial and municipal settings.

  5. Textile & Dyeing: Recovers dyes and chemicals from wastewater, reducing resource waste.

Working Principle

The LFUF-8 operates on the principle of ultrafiltration, a pressure-driven membrane process that separates contaminants based on molecular size:

  1. Pre-Treatment:

    • Multi-media and activated carbon filters remove particulates, organics, and chlorine.

    • Dosing system adds chemicals to prevent scaling or enhance coagulation.

  2. Ultrafiltration:

    • High-pressure pump drives feedwater through PVDF hollow fiber membranes.

    • Membranes retain particles, colloids, and macromolecules (retentate), while allowing water and small solutes to pass through (permeate).

  3. Backwash Cycle:

    • Periodically reverses flow to flush accumulated contaminants from membranes, maintaining performance.


Conclusion

LEFILTER’s Ultrafiltration Equipment Model LFUF-8 combines cutting-edge technology, durability, and cost efficiency to deliver superior water purification for industrial applications. Whether used in paper mills, food processing, or pharmaceuticals, this system ensures reliable, high-quality water while reducing environmental impact and operational costs.

Why Choose LEFILTER?

  • Global Expertise: Exported to 128+ countries with 24/7 technical support.

  • Custom Solutions: Modular design tailored to specific flow rates and water quality requirements.

  • Sustainability: Low energy consumption and high recovery rates align with green initiatives.

Technical Parameter

Model

Water production

Influent Pressure

water inlet

water outlet

top pipe diameter

downstream piping diameter

Enhanced backwash

air flushing

(m³/h)

LF-UF-001

1

≤ 0.3MPa

DN20

DN20

DN20

DN20

Yes

Selectable

LF-UF-003

3

≤ 0.3MPa

DN25

DN25

DN32

DN32

Yes

Selectable

LF-UF-005

5

≤ 0.3MPa

DN32

DN32

DN40

DN40

Yes

Selectable

LF-UF-010

10

≤ 0.3MPa

DN50

DN50

DN65

DN65

Yes

Selectable

LF-UF-020

20

≤ 0.3MPa

DN65

DN65

DN80

DN80

Yes

Yes

LF-UF-030

30

≤ 0.3MPa

DN80

DN80

DN100

DN100

Yes

Yes

LF-UF-050

50

≤ 0.3MPa

DN100

DN100

DN125

DN125

Yes

Yes

LF-UF-060

60

≤ 0.3MPa

DN125

DN125

DN150

DN150

Yes

Yes

LF-UF-080

80

≤ 0.3MPa

DN125

DN125

DN150

DN150

Yes

Yes

LF-UF-100

100

≤ 0.3MPa

DN150

DN150

DN200

DN200

Yes

Yes

LF-UF-120

120

≤ 0.3MPa

DN150

DN150

DN200

DN200

Yes

Yes

LF-UF-150

150

≤ 0.3MPa

DN150

DN150

DN200

DN200

Yes

Yes

LF-UF-200

200

≤ 0.3MPa

DN200

DN200

DN250

DN250

Yes

Yes




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