Replacement 3M High-Flow Filter Element Applied In The Textile Industry

Product Overview
Xinxiang Lefilter Filter Corp., Ltd. (Stock Code: 837936), a leading manufacturer of industrial liquid filtration solutions, offers the Replacement 3M High-Flow Filter Element, designed for demanding applications requiring high efficiency, durability, and cost-effectiveness. This product belongs to the R Series High Flow Cartridges, engineered to handle large flow rates while maintaining low pressure loss and extended service life. Ideal for industries such as textiles, power generation, food and beverage, and pharmaceuticals, this filter element ensures optimal performance in both continuous and intermittent operations. Leveraging advanced polypropylene (PP) materials and innovative structural design, it effectively removes suspended solids, colloids, and particulate contaminants, providing reliable filtration for diverse industrial processes.

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Company Strengths

1. Certifications and Quality Assurance
   LEFILTER adheres to international standards, holding certifications including ISO 9001 (quality management), ISO 14001 (environmental management), ISO 45001 (occupational health and safety), and CE. The company operates a stringent quality control (QC) and quality assurance (QA) system, ensuring product reliability and minimizing customer return rates.

2. R&D and Innovation
   With a commitment to technological advancement, LEFILTER invests 10% of annual sales revenue into R&D. This focus has resulted in over 30 patented technologies, enabling the development of high-performance, cost-efficient filtration solutions.

3. Global Experience and Partnerships
   Since 2008, LEFILTER has served clients across North America, Europe, Southeast Asia, and the Middle East. The company collaborates with universities and research institutions, fostering innovation and solving complex industry challenges.

4. Supply Chain and Logistics
   Strategic partnerships with reputable suppliers and logistics providers ensure timely delivery and reduced supply chain risks. The company’s 13-year track record in global shipping guarantees secure and efficient order fulfillment.

5. Customer-Centric Service
   LEFILTER’s Customer Service Center boasts a 99.8% satisfaction rating, offering rapid response times and tailored support. Post-sales services include technical assistance and maintenance guidance, empowering clients to focus on core operations.

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Specifications

• Filter Material: Polypropylene (PP)

• Length: 40" (1016 mm), 60" (1524 mm)

• Outer Diameter: 6.75" (171 mm)

• Inner Diameter: 71.5 mm

• Filtration Ratings: 1μm, 5μm, 10μm, 15μm, 20μm, 50μm, 70μm, 150μm

• End Cap Material: Nylon

• Seal Material: EPDM (Ethylene Propylene Diene Monomer)

• Maximum Operating Temperature: 84°C (183°F)

• Working Pressure Difference: 0.304 MPa at 21°C; 0.153 MPa at 84°C

• Recommended Replacement Pressure Drop: 2.4 bar at 20°C

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Product Features

1. High Flow Rate Design
   The external-inlet and internal-outlet structure enables rapid fluid passage, reducing pressure loss and energy consumption.

2. Robust Construction
   A reinforced internal support skeleton withstands differential pressures up to 0.245 MPa, ensuring stability under high-load conditions.

3. Progressive Filtration Layers
   The gradient density structure enhances contaminant retention capacity, extending filter life and reducing replacement frequency.

4. Chemical Compatibility
   PP materials offer excellent resistance to acids, alkalis, and organic solvents, making the filter suitable for harsh chemical environments.

5. Ease of Maintenance
   Cartridges are easily replaceable without disassembling the entire housing, minimizing downtime.

6. Customizable Configurations
   Multiple cartridges can be installed in a single housing, accommodating flow rates from 30 m³/h to 450 m³/h.

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Product Advantages

• Cost Savings: Reduced energy consumption and longer service life lower operational costs.

• Environmental Compliance: Efficient contaminant removal supports sustainable water reuse and wastewater discharge standards.

• Versatility: Compatible with diverse fluids, including potable water, industrial solvents, and high-purity solutions.

• Scalability: Modular designs allow system expansion to meet growing production demands.

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Working Principle
The Replacement 3M High-Flow Filter Elementoperates via depth filtration. Contaminated fluid enters through the outer surface, where progressively tighter PP layers trap particles of varying sizes. Clean fluid exits through the inner core, while trapped contaminants accumulate on the filter media. The gradient density structure ensures even distribution of particulates, preventing premature clogging. During backwashing or replacement, accumulated debris is flushed out, restoring filtration efficiency.

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Application in the Textile Industry
In textile manufacturing, water quality directly impacts dyeing consistency, fabric softness, and equipment longevity. The Replacement 3M High-Flow Filter Element addresses critical needs:

1. Process Water Purification: Removes suspended solids and impurities from dye baths and rinsing water, ensuring uniform color absorption.

2. Wastewater Treatment: Filters effluents containing synthetic fibers and chemical residues, enabling compliance with environmental regulations.

3. Cooling Systems: Protects heat exchangers and boilers from scaling and corrosion caused by hard water.

4. Recycling Systems: Facilitates water reuse in washing and finishing processes, reducing freshwater consumption.

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Applications in Other Industries

1. Power Generation

• Filters condensate water in turbines to prevent corrosion.

• Purifies cooling tower water in thermal and nuclear plants.

2. Food and Beverage

• Ensures microbiological safety in brewing, dairy processing, and bottling lines.

• Removes particulates from syrups and edible oils.

3. Pharmaceuticals

• Provides sterile filtration for APIs (Active Pharmaceutical Ingredients) and solvent recovery.

4. Oil and Gas

• Treats produced water and hydraulic fracturing fluids.

5. Chemical Processing

• Filters aggressive solvents and catalyst slurries in petrochemical plants.

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Conclusion
Xinxiang Lefilter Filter Corp., Ltd. stands at the forefront of industrial filtration innovation, combining cutting-edge technology with unwavering commitment to quality. The Replacement 3M High-Flow Filter Element exemplifies this ethos, delivering unmatched performance across industries. Its robust design, adaptability, and cost-efficiency make it an indispensable solution for modern manufacturing challenges. By choosing LEFILTER, clients gain not only a superior product but also a partnership dedicated to advancing sustainability and operational excellence. Whether in textiles, energy, or healthcare, this filter element ensures cleaner processes, reduced environmental impact, and enhanced profitability—proving that LEFILTER truly shapes a greener, more efficient future.