Reverse Osmosis Membrane Model PRO C10 Applied In Textile Industry

Introduction

The PRO C10 reverse osmosis membrane represents a breakthrough in membrane technology, specifically engineered to address challenges in modern water treatment systems. Combining ultra-thin film composite (TFC) nanotechnology with a reinforced cross-linked polyamide active layer, this membrane achieves unparalleled separation precision for industrial, municipal, and specialty applications. Its design prioritizes sustainability, operational flexibility, and cost-efficiency, making it a cornerstone technology for industries requiring high-purity water or stringent contaminant removal.

Core Technical Specifications

Material Science Innovation

• Active Layer: 3D cross-linked polyamide with nano-ridge morphology, enhancing surface area for superior contaminant rejection.

• Support Layer: Dual-layer structure with porous polysulfone substrate and non-woven polyester backing, ensuring mechanical stability under pressures up to 40 bar.

• Anti-Fouling Coating: Hydrophilic graphene oxide coating reduces organic adhesion by 30% compared to traditional membranes.

  Performance Metrics

• Salt Rejection: >99.7% (tested with 32,000 ppm NaCl solution at 25°C).

• Permeate Flow Rate: 36–42 m³/day (8-inch element) under standard test conditions (25°C, 15 bar).

• Stability: <0.5% annual performance degradation in long-term cyclic testing.

Optimized Operating Conditions

The PRO C10 maximizes efficiency and lifespan when operated within the following parameters:

Diverse Industrial & Municipal Applications

1. Seawater Desalination

• Processes feedwater with total dissolved solids (TDS) up to 45,000 ppm, achieving potable water compliance (WHO TDS <500 ppm).

• Case Study: Integrated into a 100,000 m³/day SWRO plant, reducing boron levels to <1 ppm without secondary pass.

2. High-Efficiency Wastewater Reclamation

• Removes >99% of emerging contaminants (PFAS, microplastics) and heavy metals (As, Pb, Hg).

• Enables ZLD (Zero Liquid Discharge) systems by concentrating brine to 120,000 ppm TDS.

3. Semiconductor & Pharmaceutical Manufacturing

• Produces ultrapure water (UPW) with resistivity >18.2 MΩ·cm and endotoxin levels <0.001 EU/mL.

• Compatible with hot water sanitization (80°C) for biofilm control.

4. Agricultural Water Recycling

• Reduces nitrate (NO³⁻) from 50 ppm to <2 ppm and pathogens (E. coli, Legionella) to undetectable levels.

• Supports irrigation standards for sensitive crops (e.g., leafy greens).

5. Energy Sector Applications

• Treats produced water in oil/gas operations (TDS 80,000–200,000 ppm) for reuse in hydraulic fracturing.

• Withstands hydrocarbon exposure (<10 ppm oil/grease) without flux decay.

Competitive Advantages

1. Energy-Saving Design

• Low Energy Consumption: Operates at 2.1–3.5 kWh/m³ for seawater desalination, 15% lower than industry benchmarks.

• High Productivity: 10–15% higher flux rates reduce the number of membrane elements required per system.

2. Extended Service Life

• Fouling Resistance: Surface charge modification repels colloidal particles and organics, extending cleaning intervals by 40%.

• Mechanical Resilience: Withstands pressure surges up to 50 bar without telescoping or delamination.

3. Smart Integration

• IoT-Ready: Embedded QR codes on membrane elements link to real-time performance tracking via SCADA systems.

• Modular Compatibility: Fits standard pressure vessels (diameters: 4", 8", 16") and automated rack designs.

4. Sustainability Leadership

• Carbon Footprint: 20% lower CO₂ emissions during manufacturing due to solvent-free production.

• Circular Economy: Membrane elements are 95% recyclable; take-back programs available for end-of-life modules.

• Structure
  

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Maintenance & Support

• Cleaning Protocols:

• Fouling Type | Recommended Cleaner | Frequency
  Organic | 0.1% NaOH + 0.05% SDS | Every 3–6 months
  Scaling | 2% citric acid (pH 4) | When normalized flux drops 10%
  Biological | 200 ppm NaOCl (pH 10) | Quarterly in high-biofouling environments

• Warranty: 5-year limited warranty with optional performance guarantees for large-scale deployments.

• Technical Support: On-site audits and AI-driven predictive maintenance plans available through certified partners.

Market Validation

• Certifications: NSF/ANSI 61, FDA GRAS, CE Mark, and IMO Ballast Water Compliance.

• Global Adoption: Deployed in 500+ facilities across 30 countries, including the Sorek Desalination Plant (Israel) and Singapore’s NEWater Program.

• ROI Analysis: Payback period of 2–3 years for industrial users through reduced energy, chemical, and downtime costs.

• Other model

• Dow	Hydranautics	Toray	CSM	GE	VONTRON
  BW30XFR-400/34	ESPA1-4040	TMH20A-400C	RE4040-BLR	AG8040F-400FR,34	SW4040HR
  BW30FR-400/34	CPA2-4040	TMH20A-440C	RE8040-BE	AG8040F-400	ULP21-8040
  BW30-400/34	PA3-LD	TMG20-370C	RE8040-BLN	AG8040F-400LF	ULP2012
  BW30-400/34i	SWC5-LD	TMG20-400C	RE8040-BLR	AG4040FM	ULP1812
  BW30-400	ESPA2-4040	TMG20-440C	RE4040-BE	AG8040F-365	ULP32-8040
  BW30-400IG	YQS-4040	TMG20D-400	RE4040-BLN	AG8040N-400	ULP31-4040
  BW30-365	ESPA2-7	TMG20D-440	L-RO-4040	AK4040FM	ULP22-8040
  BW30XFR-400/34i	CPA6-LD	TM720-370	RE1812-HR50	AG4040F	ULP21-4040
  BW30FR-400/34i	ESPA2 MAX	TM720-400	RE1812-HR75		ULP2012
  BW30HRLE-440	LFC3-LD	TM720-440	RE4040-TE
  BW30HRLE-440i	ESPA2	TM720C-440	RE2521-TE
  XFRLE-400/34i	PR0C10	TM720D-370	RE2540-TE
  SW30HRLE-400	PR0C20	TM720D-400	RE4040-TE
  BW30FR-400/34i	ESPA2-4040	TM720D-440	RE4040-TL
  BW30XFRLE-400/34i	ESPA4-4040	TML20N-400	ETC.
  BW30LCHR-4040	CPA3-LD-8040	TML20DA400
  BW30-4040	SWC5-8040	TML20D-370
  LCLE-4040	YQS-8040	TML20D-400
  BW30HRLE-4040	ESPA2-8040	TMH10A
  SW30-4040	ESNA1-LF-LD	TMG10D
  BW30HR-380	ESNA1-K1	TM710D
  SFP-2880	CPA3-LD	TML10D