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Ultrafiltration equipment of model LFUF-10

Ultrafiltration equipment of model LFUF-10

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The LFUF-10 ultrafiltration plant is a compact and stable unit with high throughput and low energy consumption.

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1. Product Overview

The LFUF-10 Ultrafiltration System by XINXIANG LIFEIERTE FILTER CORP., LTD is a cutting-edge solution designed for high-efficiency separation of suspended solids, colloids, bacteria, and macromolecular organic compounds from water. Engineered with advanced hollow-fiber membrane technology, the LFUF-10 delivers 10 m³/hr of purified water, making it ideal for industrial, municipal, and commercial applications requiring reliable pretreatment or standalone filtration. Its modular design ensures adaptability to diverse feedwater conditions, while its automated operation minimizes manual intervention.

Key features include:

  • Robust pretreatment integration: Multi-stage sand filtration, activated carbon adsorption, and anti-scale dosing for optimal feedwater quality.

  • High flux and low energy consumption: Optimized membrane configuration reduces operational costs.

  • Durable construction: Corrosion-resistant materials ensure longevity in harsh environments.


2. Technical Specifications

Parameter

LFUF-10 Specifications



Flow Rate

10 m³/hr

Raw Water Pump

CHL8-40 (1.5 kW)

Sand Filter

Diameter: 750 mm; Height: 1,900 mm

Activated Carbon Filter

Diameter: 900 mm; Height: 1,900 mm

Anti-Scale Dosing System

200L capacity

Security Filter

7 x 40" cartridges

Backwash Pump

CHL8-40 (1.5 kW)

Ultrafiltration Membranes

5 x AQU200 hollow-fiber membranes (0.03 μm pore size)

Pipe Material

UPVC (stainless steel optional)

Operating Pressure

0.1–0.3 MPa

Recovery Rate

90–95%

Power Supply

380V/50Hz (customizable for regional standards)


3. Product Specifications

  • Dimensions:

    • Sand Filter: Ø750 mm × H1,900 mm.

    • Activated Carbon Filter: Ø900 mm × H1,900 mm.

    • UF Skid: Compact modular design, customizable for space constraints.

  • Materials:

    • Membrane Housing: FRP (Fiber-Reinforced Plastic) with epoxy coating.

    • Piping: UPVC for chemical resistance; optional SS316 for high-temperature applications.

  • Membrane Configuration:

    • 5 x AQU200 membranes with 0.03 μm pore size, achieving >99.9% removal of bacteria and turbidity.

    • Backwash cycle: Automated every 30–60 minutes to maintain flux.

  • Control System:

    • PLC-based automation with touchscreen interface.

    • Real-time monitoring of transmembrane pressure (TMP), flow rate, and turbidity.


4. Performance Advantages

  1. Superior Filtration Efficiency:

    • Removes particles >0.03 μm, including bacteria, viruses, and colloids.

    • Turbidity reduction to <0.1 NTU.

  2. Low Energy Consumption:

    • Operates at low pressure (0.1–0.3 MPa), reducing pump energy use by 25% vs. traditional systems.

  3. Extended Membrane Lifespan:

    • Automated backwashing and chemical cleaning (CIP) prevent fouling.

    • Membranes rated for 5–7 years under standard conditions.

  4. Scalability:

    • Modular design allows easy expansion by adding membrane units.

  5. Minimal Wastewater:

    • High recovery rate (90–95%) reduces water wastage and disposal costs.


5. Product Value

  • Cost Efficiency: Reduced operational costs through energy-saving pumps and low maintenance requirements.

  • Reliability: Consistent performance with automated fail-safes and alarm systems for pressure anomalies.

  • Sustainability: Complies with ISO 14001 environmental standards, minimizing chemical usage and wastewater.

  • Certifications: CE, NSF/ANSI 61, and RoHS compliant for safe drinking water applications.


6. Working Principle

The LFUF-10 utilizes ultrafiltration (UF) technology to separate contaminants via semi-permeable membranes:

  1. Pre-Treatment:

    • Sand Filtration: Removes suspended solids (particles >50 μm).

    • Activated Carbon Adsorption: Eliminates chlorine, organic matter, and odors.

    • Anti-Scale Dosing: Inhibits scaling from calcium and silica.

  2. Membrane Filtration:

    • Feedwater is driven through hollow-fiber membranes under low pressure.

    • Pure water (permeate) passes through membrane pores, while contaminants are retained.

  3. Backwashing:

    • Automated reverse flow cleans membranes, restoring flux and preventing fouling.

  4. Output:

    • Permeate: High-quality water directed to storage or downstream processes.

    • Concentrate: Periodic discharge of concentrated contaminants.



    • 7. Applications

    • Drinking Water Treatment:

      • Municipal water purification for communities of 5,000–10,000 residents.

      • Removal of pathogens and turbidity to meet WHO standards.

    • Industrial Process Water:

      • Pretreatment for reverse osmosis (RO) systems in power plants and refineries.

      • Recycling of wastewater in textile and chemical industries.

    • Food & Beverage:

      • Clarification of fruit juices, dairy products, and brewing water.

      • Sterile filtration for bottling lines.

    • Pharmaceuticals:

      • Production of pyrogen-free water for injections (WFI) and APIs.

    • Aquaculture:

      • Removal of organic matter and pathogens from recirculating systems.

    • 8. Complementary Models in the LFUF Series

    • ModelFlow Rate (m³/hr)MembranesPower (kW)Application
      LFUF-5510 x AQU900.75Small-scale industrial/agricultural
      LFUF-884 x AQU2001.1Mid-sized food processing plants
      LFUF-15158 x AQU2002.4Large municipalities
      LFUF-202010 x AQU2004.0Heavy industrial complexes
    • 9. Conclusion

    • The LFUF-10 Ultrafiltration System by XINXIANG LIFEIERTE FILTER CORP., LTD sets a new standard in water purification technology, combining precision filtration, energy efficiency, and robust durability. Whether for producing safe drinking water in remote communities or ensuring high-purity process water in industrial settings, the LFUF-10 delivers unmatched reliability and cost-effectiveness. With its modular design, compliance with global standards, and minimal environmental footprint, it is the preferred choice for industries seeking sustainable and scalable water treatment solutions.



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