Industrial liquid filtration is the key link to ensure smooth process, stable product quality and reliable equipment operation. In this process, the filter element as a core component, its performance directly affects the filtration effect and economic costs.HFU660UY100J high flow meltblown cartridge, with its excellent filtration performance and high flow rate characteristics, has gradually become an important choice in the field of industrial liquid filtration.
Structure material
Filter media: microfibre polypropylene, glass fibre
Support/drainage material: polypropylene
Hardware: Polypropylene
End caps: glass fibre reinforced polypropylene
Seals: Thermally bonded
O-rings: EPDM (ethylene propylene), NBR (nitrile), silicone, Viton (fluorocarbon elastomer)
Dimensions (nominal)
Outside diameter: 152 mm (6’)
Length: 508 mm (20‘), 1,016 mm (40’), 1,524 mm (60’)
Removal rate: 0.45 μm*, 0.8 μm, 1 μm, 2 μm, 3 μm, 4.5 μm*, 10 μm, 20 μm, 30 μm, 40 μm, 50 μm, 70 μm, 90 μm, 100 μm
Purity: Free of surfactants, resins, binders and adhesives.
Operating Conditions
Recommended replacement differential pressure: 2.4 bar (35 psi) @ 68°F (20°C)
Maximum differential pressure:
5.2 bar (75 psi) @ 68°F (20°C)
Pleated polypropylene: 3.4 bar (50 psi) @ 180°F (82°C)
Pleated glass fibre: 3.4 bar (50 psi) @ 250°F (121°C)
Maximum reverse pressure differential: 2.8 bar (40 psi) @ 68°F (20°C)
Maximum operating temperature: 180°F (82°C) for pleated polypropylene, 250°F (121°C) for pleated glass fibre
Recommended Maximum Water Flow Rate
Maximum flow rate is 662 lpm (175 gpm) for 20 inch cartridge filters, 1,325 lpm (350 gpm) for 40 inch cartridge filters, and 1,892 lpm (500 gpm) for 60 inch cartridge filters.
Flow rate pressure drops
Removal rating (μm) | Element pressure drop (mbar/m3/h) | Element pressure drop (psi/gpm) |
0.45 | 7.86 | 3.8 | 2.56 | 0.0258 | 0.0125 | 0.0084 |
0.8 | 6.39 | 3.09 | 2.08 | 0.021 | 0.0102 | 0.0068 |
1 | 6.08 | 2.94 | 1.98 | 0.02 | 0.0097 | 0.0065 |
2 | 3.31 | 1.64 | 1.1 | 0.0109 | 0.0054 | 0.0036 |
3 | 2.61 | 1.29 | 0.87 | 0.0088 | 0.0043 | 0.0029 |
4.5 | 1.48 | 0.73 | 0.49 | 0.0049 | 0.0024 | 0.0016 |
10 | 1.04 | 0.52 | 0.35 | 0.0034 | 0.0017 | 0.0011 |
20 | 0.74 | 0.36 | 0.24 | 0.0024 | 0.0012 | 0.0008 |
30 | 0.64 | 0.31 | 0.21 | 0.0022 | 0.0011 | 0.0007 |
40 | 0.55 | 0.27 | 0.18 | 0.0018 | 0.0009 | 0.0006 |
50 | 0.46 | 0.22 | 0.15 | 0.0015 | 0.0007 | 0.0005 |
70 | 0.12 | 0.06 | 0.04 | 0.0004 | 0.0002 | 0.00013 |
90 | 0.114 | 0.057 | 0.038 | 0.00038 | 0.00019 | 0.00012 |
100 | 0.112 | 0.056 | 0.037 | 0.00037 | 0.00019 | 0.00012 |
Technical characteristics of high flow rate meltblown cartridge
1.1 Material and structure
HFU660UY100J cartridge is made of high quality polypropylene meltblown material, which has good chemical stability and mechanical strength. The meltblown process makes the internal structure of the cartridge form a complex three-dimensional porous structure with uniform pore size distribution, high porosity and excellent filtration accuracy. Through fine fibre layering and control of fibre diameter, the cartridge is able to achieve multi-stage filtration, capturing pollutants of different particle sizes.
1.2 High Flow Rate Design
The HFU660UY100J has a larger filtration area and lower pressure drop than conventional cartridges. This is due to its optimised internal structure design and material selection, which allows liquids to pass through the cartridge with lower resistance, resulting in a high flow rate filtration capability. This design not only improves filtration efficiency, but also extends the life of the cartridge, reducing replacement frequency and maintenance costs.
1.3 Durability and Compatibility
The cartridge is able to work stably for a long time in a variety of harsh industrial environments and is suitable for a wide range of pH values and different chemical media. In addition, its modular design makes installation and replacement more convenient, and it is compatible with a variety of filter housings, with strong adaptability, which makes it easy to promote the use of different industrial application scenarios.
Industrial applications of high-flow meltblown cartridges
2.1 Petrochemical industry
In the petrochemical industry, liquid filtration is mainly used to remove impurities in raw materials, protect downstream equipment and improve product purity. HFU660UY100J cartridge, with its high-flow and high-precision filtration characteristics, can effectively remove tiny particles and gelatinous substances in oil products to ensure the continuity of the process and the stability of product quality. At the same time, its chemical resistance enables it to deal with a variety of corrosive media, prolonging the service life of the equipment.
2.2 Pharmaceutical industry
The pharmaceutical industry has particularly strict requirements for liquid filtration, especially in the production of injections, oral liquid and other products, any small contaminants will affect the safety and effectiveness of drugs.HFU660UY100J cartridge meets the strict requirements of the pharmaceutical industry with its high efficiency particle retention capacity and non-polluting material characteristics. Its high flow rate design can also significantly improve production efficiency and reduce operating costs.
2.3 Food and beverage industry
The food and beverage industry requires strict filtration of raw water, production water and products to ensure food safety and taste. The cartridge effectively removes suspended solids, bacteria and other microorganisms from the water to ensure product hygiene and safety. In addition, the material meets food-grade standards and will not cause secondary pollution to the filter media, making it an ideal choice for the food and beverage industry.
2.4 Electronic industry
The ultrapure water used in the production process of the electronics industry has extremely high requirements for filtration precision and flow rate, and HFU660UY100J cartridge can provide stable high flow rate and high precision filtration to ensure the stable operation of the ultrapure water system, prevent the contamination of tiny particles on the electronic components, and improve the yield and reliability of the products.
Economic Benefits of High-Flow Meltblown Cartridges
3.1 Cost-effectiveness analysis
The use of the HFU660UY100J high-flow meltblown cartridge can significantly reduce the overall cost of the filtration system. Firstly, its high flow rate design reduces the number of filter elements required and lowers the initial investment. Secondly, the long life and low pressure drop characteristics reduce the frequency of cartridge replacement and energy consumption, reducing operating costs. Taken together, the use of this cartridge can significantly improve the economic benefits under the premise of ensuring the filtration effect.
3.2 Environmental benefits
High-flow meltblown cartridge in the extension of service life, but also reduces the generation of waste cartridges, reducing the pressure of solid waste disposal. The recyclability of the material and high efficiency filtration performance are in line with the current development trend of green environmental protection, which helps the enterprise to achieve the goal of sustainable development.
Production process and quality control
4.1 Production process
The production process of high-flow meltblown cartridge is complex, involving meltblown, stretching, heat treatment and other links. Firstly, polypropylene is melted at high temperature and sprayed out to form fibres through high-pressure airflow, which are randomly stacked in the cooling process to form a porous structure. Then, through stretching and heat treatment, the fibre diameter and porosity are regulated to ensure the filtration accuracy and flow performance of the cartridge.
4.2 Quality control
Quality control is an important part to ensure the stable performance of the filter element. In the production process, raw materials, production equipment, process parameters need to be strictly controlled and monitored. Through advanced testing equipment and methods, the physical properties, chemical properties and filtration performance of the cartridge are comprehensively tested to ensure that each batch of products can meet the expected quality standards.
Outlook
High-flow meltblown cartridge shows a broad application prospect in the field of industrial liquid filtration. With the increase of industrial automation and the increasingly strict environmental protection requirements, the demand for efficient, energy-saving and environmentally friendly filtration products will continue to grow. In the future, the performance of high-flow meltblown cartridges will be further improved through the continuous progress of material science and manufacturing process, and the application scope will be more extensive.
Conclusion
HFU660UY100J high-flow meltblown cartridge in industrial liquid filtration provides an ideal solution for various industries with its high efficiency, reliability and economy. From petrochemical to pharmaceutical, food and beverage and electronics industries, the cartridge demonstrates excellent filtration performance and wide adaptability. In the future, with the continuous progress of technology and the growth of market demand, high-flow meltblown cartridges will certainly play a more important role in the field of industrial liquid filtration and contribute to the high-quality development of the industry.
