With the continuous development and progress of modern society, prompted by the modern society for the demand for oil energy is also increasing, but because in the process of extracting oil there will be a conventional oil-water separation effect is not good, then not only on the production quality and efficiency of the oil field, but also on the oil field subsequent processing work caused by the more serious impact.

An oilfield company's oil extraction station has a high water content, the average water content of about 12% -15%, the water in the crude oil will absorb heat when evaporating, reducing the calorific value of crude oil; at the same time, it will also have a serious impact on the subsequent treatment and use of oil products. Therefore, how to fundamentally ensure the solution of the problem of water content index of crude oil and at the same time improve the quality and efficiency of oilfield production is the company's current urgent need to solve the problem.

The design principle of Coalescence Dehydrated Oil Filter Cart lies in the treatment of water-containing crude oil, separating it to ensure that it can reach the qualified standard.

Working Principle

Oil filter Carts usually adopt a multi-stage filtration system, including primary filters, intermediate filters and precision filters. Primary filters are used to remove large particles of impurities, intermediate filters further purify the oil, and precision filters remove small particles and water. Some oil filters are also equipped with a vacuum dewatering system, which removes water from the oil by heating and vacuum extraction.

Advantages

Highly efficient filtration: Multi-stage filtration systems can efficiently remove all types of contaminants, ensuring a high degree of cleanliness of the oil.

High degree of automation: modern oil filters are mostly equipped with automatic monitoring and alarm systems, which are simple to operate and easy to maintain.

Wide range of application: suitable for different types of oil filtration, such as lubricating oil, hydraulic oil, transformer oil, etc.

Energy-saving and environmental protection: Reduce production cost and environmental impact by extending the service life of oil products and reducing the discharge of waste oil.

Workflow

The oil first filters out the particles in the oil from the primary filter and then enters into the agglomerating separator. The oil passes through the four processes of filtration, agglomerating, settling and separation to realise the function of removing water, and then outputs the purified oil.

1.Particle filtration system

Adopting good filter material as filtering medium and large filtering area design, it can filter out very fine particles and impurities very well, so that the oil can reach a very high cleanliness.

2.Agglomerating system

Agglomerating system consists of a set of agglomerating filter element, the agglomerating filter element adopts polar molecular structure, the free water and emulsified water in the oil will be agglomerated into larger water droplets after passing through the filter element, and then settle down to the water storage tank under the action of gravity.

3.Separation system

The separation filter element of the separation system is made of hydrophobic material, when the oil passes through the filter element, the water droplets are blocked on the outer surface of the filter element, and are aggregated with each other until they settle into the water storage tank by gravity.

4.Drainage system

The separated water is stored in the water storage tank, when the interface height reaches the set value, open the valve to discharge the water until it descends to the lower liquid level, close the valve and stop the drainage.

Technical parameters

Rated flow rate: 400L/min

Design temperature: 60°C

Recommended viscosity: 10-120Cst

Rated pressure: 0.6Mpa

Original pressure loss: ≤0.01Mpa

Motor power: 13KW

Voltage: 380V

Weight: 2860KG

Overall dimension: 3180x1600x2000mm

Customer Feedback

Through the use of Coalescence Dehydrated Oil Filter Cart for oil-water separation treatment of water-containing crude oil, the quality of crude oil production has been improved, and at the same time, our economic benefits have also been improved.

Widely used and importance:

1. Purification of equipment lubricating oil

Oilfield equipment such as drilling rigs, pumps and compressors rely on lubricating oil to keep them functioning properly. By removing solid particles, water and other impurities from the lubricating oil, the oil filter prevents wear and corrosion and safeguards the reliable operation of the equipment.

2. Hydraulic system maintenance

Hydraulic systems are widely used in oilfield equipment, and it is vital to keep the hydraulic oil clean. Through multi-stage filtration, the oil filter removes tiny particles and water from the hydraulic oil, prevents wear and failure of hydraulic components, and improves the stability and efficiency of the system.

3. Extend oil service life

The oil filter can significantly extend the service life of lubricating oil and hydraulic oil, reduce the frequency of oil replacement and lower operating costs. Through continuous filtration and purification, the oil can maintain a high degree of cleanliness, reduce the formation of sludge and sediments, to ensure that the oilfield equipment for a long time stable operation.

4. Preventive maintenance

The oil filter provides real-time oil monitoring, helping operators to detect changes in contaminants in the oil in time for preventive maintenance. By regularly checking and replacing the filter element, the oil is kept clean, avoiding sudden equipment failures and ensuring production continuity.

5. Sustainable development

A large amount of waste oil is generated during oilfield production, which can be purified by the oil filter to reduce waste oil discharge.