STAUFF Filter Elements are high-quality filtration products designed for the removal of particulates from hydraulic and lubrication oils. These filter elements are known for their exceptional filtration performance, providing superior protection for machinery and components.

The STAUFF Filter Elements are constructed using a variety of materials, such as glass fiber, stainless steel wire mesh, and paper media, to cater to different filtration requirements. They are designed to handle a wide range of operating pressure and temperature conditions, making them suitable for diverse industrial applications.

One of the distinguishing features of STAUFF Filter Elements is their high dirt-holding capacity. This ensures longer service intervals, reducing maintenance costs and downtime. Additionally, they have excellent compatibility with a wide range of fluids, including mineral oils, lubricants, coolants, and water-glycol mixtures.

STAUFF Filter Elements are available in various sizes and configurations, allowing for flexibility in installation and use. They can be used in both STAUFF and non-STAUFF filter housings, providing a versatile solution for fluid filtration needs.

In summary, STAUFF Filter Elements are a reliable choice for ensuring the cleanliness and efficiency of hydraulic and lubrication systems. Their robust construction, high filtration performance, and versatility make them an ideal choice for a wide range of industrial applications.

STAUFF Filter Elements are constructed from a variety of materials to meet different filtration requirements. These materials are selected based on their filtration efficiency, compatibility with various fluids, and ability to withstand different operating conditions. Here are the primary materials used in the construction of STAUFF Filter Elements:

1. Glass Fiber: This is a common material used in the construction of STAUFF Filter Elements. Glass fiber offers excellent filtration efficiency and has a high dirt-holding capacity. It is resistant to wear and can withstand high pressure and temperature conditions.

2. Stainless Steel Wire Mesh: This material is used in STAUFF Filter Elements for its strength, durability, and resistance to corrosion. Stainless steel wire mesh is particularly suitable for applications that require robustness and longevity.

3. Paper Media: STAUFF also uses paper media in some of their filter elements. This material offers good filtration performance and is cost-effective. However, it may not be suitable for applications with high pressure or temperature conditions.

4. Synthetic Materials: In some cases, STAUFF may use synthetic materials in their filter elements. These materials are chemically resistant and can withstand a wide range of temperature and pressure conditions.

In conclusion, the construction material of STAUFF Filter Elements can vary depending on the specific filtration requirements. Regardless of the material used, all STAUFF Filter Elements are designed to provide reliable and efficient filtration performance.

STAUFF Filter Elements operate on the principle of depth filtration, surface filtration, or a combination of both, depending on the specific design and application.

1. Depth Filtration: In this method, the filter media, often made of materials like glass fiber, is designed with a complex structure of small, interconnected passageways. As the fluid passes through these passageways, contaminants are trapped within the depth of the filter media. The intricate design of the filter media allows for high dirt-holding capacity, ensuring longer service life and effective filtration even at high contamination levels.

2. Surface Filtration: In surface filtration, the filter media, usually a mesh or screen, traps contaminants on the surface. This method is typically used for larger, coarser particles. Over time, a layer of particles builds up on the surface of the filter, creating an additional filtration layer that can help capture smaller particles.

STAUFF Filter Elements work by directing the fluid to be filtered through the filter element under pressure. The filter media captures and retains the contaminants, allowing clean fluid to pass through. The effectiveness of the filtration process depends on the size of the pores in the filter media, which can be adjusted to meet specific filtration requirements.

The trapped contaminants are retained in the filter element until it is cleaned or replaced. This ensures that the contaminants do not re-enter the fluid system, maintaining the cleanliness and efficiency of the system.

In summary, the working principle of STAUFF Filter Elements involves directing fluid through a filter media under pressure to trap and retain contaminants, ensuring the delivery of clean fluid. Their design allows for efficient filtration and high dirt-holding capacity, making them a reliable choice for maintaining the cleanliness and efficiency of hydraulic and lubrication systems.

STAUFF Filter Elements are versatile and can be used in a wide range of hydraulic and lubrication systems. Here are some of the key applications:

1. Mobile Hydraulics: STAUFF Filter Elements are commonly used in mobile hydraulic systems such as those found in construction machinery, agricultural equipment, and commercial vehicles. They help to remove contaminants from the hydraulic fluid, ensuring the smooth operation of the system and preventing damage to the hydraulic components.

2. Industrial Hydraulics: In industrial settings, STAUFF Filter Elements are used in hydraulic systems for manufacturing equipment, presses, and injection molding machines. They ensure the cleanliness of the hydraulic fluid, contributing to the efficiency and longevity of the equipment.

3. Lubrication Systems: STAUFF Filter Elements are also used in lubrication systems for gearboxes, turbines, and compressors. They help to remove particles and impurities from the lubricating oil, reducing wear and tear on the components and extending their service life.

4. Marine and Offshore Applications: In marine and offshore applications, STAUFF Filter Elements are used in hydraulic systems for winches, cranes, and steering systems. They help to ensure the reliability and safety of these critical systems in harsh and demanding environments.

5. Power Generation: In power generation plants, STAUFF Filter Elements are used in lubrication systems for turbines and generators. They help to maintain the cleanliness of the lubricating oil, contributing to the efficiency and reliability of the power generation equipment.

In conclusion, STAUFF Filter Elements are suitable for a wide range of applications in hydraulic and lubrication systems. They are designed to provide reliable and effective filtration performance, contributing to the efficiency, longevity, and reliability of the equipment and systems in which they are used.

A STAUFF filter element is a critical component in hydraulic and lubrication systems, designed to remove contaminants from the fluid. It consists of several parts, each with a specific function:

1. Filter Media: This is the heart of the filter element and is responsible for trapping and holding contaminants. Depending on the specific requirements, the filter media can be made of materials like glass fiber, paper, or stainless steel wire mesh. The choice of material and pore size determines the filter's efficiency and dirt-holding capacity.

2. End Caps: The end caps are located at both ends of the filter element. They provide structural support to the filter media and ensure a tight seal within the filter housing, preventing unfiltered fluid from bypassing the filter media.

3. Support Tube: The support tube is located inside the filter media, providing structural support to prevent the filter media from collapsing under the pressure of the fluid flow. It also allows the filtered fluid to flow out of the filter element.

4. Sealing Gasket: The sealing gasket ensures a tight seal between the filter element and the filter housing, preventing leakage of unfiltered fluid. It is typically made of materials like nitrile rubber or Viton, which are resistant to oil and heat.

5. Outer Wrap: The outer wrap is an additional layer wrapped around the filter media. It helps to protect the filter media from damage and also provides an initial filtration stage, capturing larger particles before they reach the filter media.

6. Handle: Some filter elements include a handle for easy installation and removal.

In summary, a STAUFF filter element is a complex assembly of parts, each with a specific function. The filter media traps and holds contaminants, the end caps and sealing gasket ensure a tight seal within the filter housing, the support tube provides structural support to the filter media, the outer wrap protects the filter media and provides initial filtration, and the handle allows for easy installation and removal. Together, these components work to ensure effective and reliable filtration in hydraulic and lubrication systems.

STAUFF provides a variety of filter media options for their filter elements to cater to various applications and requirements. Here are some of the options:

1. Filter Paper: This is a cost-effective option that is suitable for less demanding applications. It offers good filtration efficiency for larger particles, but it may not be suitable for high-pressure systems or for filtering very fine particles.

2. Fiberglass Nonwoven: This type of filter media offers excellent filtration efficiency, even for very fine particles. It is highly resistant to pressure and is suitable for use in demanding applications such as high-pressure hydraulic systems.

3. Wire Mesh: Wire mesh can be made from materials like stainless steel or brass. It is a robust and reusable filter media that can withstand high pressures and temperatures. It is suitable for applications where the filter element needs to be cleaned and reused.

4. Stainless Steel Wire Mesh: This is a highly durable and corrosion-resistant filter media. It is suitable for applications in harsh environments or where the fluid being filtered is corrosive.

5. Water-Absorbing Media: This is a special type of filter media that not only filters particles from the fluid, but also absorbs water. It is used in applications where it is critical to remove water from the fluid, such as in hydraulic systems where water can cause corrosion or other types of damage.

6. Brass Mesh: Brass mesh is a durable and cost-effective filter media. It is resistant to corrosion and is suitable for applications where the fluid being filtered is mildly corrosive.

In conclusion, STAUFF offers a wide range of filter media options for their filter elements, each with its own advantages and suitable applications. The choice of filter media depends on the specific requirements of the application, including the type of fluid being filtered, the size of the particles to be filtered, the operating pressure and temperature, and other factors.

Cleaning and reusing STAUFF filter elements can extend their lifespan and improve their efficiency. However, it's important to note that not all filter media are designed to be cleaned and reused. Here are general steps to clean and reuse STAUFF filter elements:

1. Identification: Before you begin, ensure that the filter element is indeed reusable. Some filter media, like paper or fiberglass nonwoven, are typically disposable and should be replaced when they become clogged or damaged.

2. Removal: Carefully remove the filter element from the filter housing. Be careful not to cause any damage to the filter element or the housing.

3. Cleaning: The cleaning method will depend on the type of filter media. For wire mesh filter elements, a common method is to use a soft brush to remove loose particles, followed by a rinse with a suitable solvent or cleaning fluid. For water-absorbing media, it's important not to use any water-based cleaning fluids as they can damage the media.

4. Drying: After cleaning, allow the filter element to dry completely. This can be done by air drying, or in some cases, using a low-heat oven. It's important not to use high heat as it can damage the filter media.

5. Inspection: Once the filter element is dry, inspect it for any signs of damage. If the filter media is damaged, it should be replaced. If it's in good condition, it can be reused.

6. Reinstallation: Carefully reinstall the filter element into the filter housing, making sure it's properly seated and secured.

Remember, always refer to the manufacturer's instructions for specific cleaning and maintenance procedures for your particular STAUFF filter element. If in doubt, it's always best to replace a dirty or damaged filter element with a new one to ensure the best filtration performance and to avoid potential damage to your system.

STAUFF filter elements are renowned for their quality and performance, offering a host of advantages and benefits to users. Here are some of the key advantages of using STAUFF filter elements:

1. Wide Range of Options: STAUFF offers a broad selection of filter elements, each designed to meet specific filtration requirements. This variety ensures that you will find a filter element that perfectly matches your needs, whether for hydraulic, lubrication, or other fluid applications.

2. High-Quality Materials: STAUFF filter elements are made from high-quality materials, including stainless steel, brass, and specialized filter papers. These materials ensure durability and longevity, even in demanding environments.

3. Excellent Filtration Efficiency: With their superior construction and design, STAUFF filter elements provide excellent filtration efficiency. They effectively remove contaminants from the fluid, thereby protecting system components and extending their lifespan.

4. Reusable Options: Certain types of STAUFF filter elements, particularly those made from wire mesh, can be cleaned and reused, providing cost savings over time. This is especially beneficial in applications where frequent filter changes are required.

5. Water-Absorbing Capabilities: Some STAUFF filter elements feature water-absorbing media. This is particularly important in hydraulic systems where water can cause corrosion or other types of damage. By absorbing water, these filter elements help to maintain the integrity of the system.

6. Easy Identification and Replacement: STAUFF filter elements are easy to identify and replace, reducing downtime and ensuring that your system is always operating at its best.

7. Global Availability: As a global brand, STAUFF filter elements are readily available worldwide. This ensures that you can easily find replacements, regardless of where you are located.

In conclusion, STAUFF filter elements offer a blend of quality, performance, and versatility that makes them a preferred choice for many industries. Whether you are in the construction, mining, manufacturing, or any other sector, you can trust STAUFF filter elements to deliver reliable and efficient filtration solutions.

STAUFF filter elements are available in a wide range of technical specifications and sizes, allowing for their use in diverse applications. Here are some key technical parameters and specifications:

1. Filter Materials: STAUFF filter elements are made from various materials, including filter paper, fibreglass nonwoven, wire mesh, brass mesh, stainless steel wire mesh, and water-absorbing media. The choice of material depends on the specific filtration requirements.

2. Micron Ratings: The micron rating of a filter element refers to the size of particles it can effectively filter out. STAUFF filter elements are available in various micron ratings, from coarse to fine filtration. For instance, the SBS-124750-L-50-B-N model has a micron rating of 50 µm.

3. Flow Rates: STAUFF filter elements are designed to handle different flow rates based on the system's requirements. For instance, some filter elements can handle flow rates of up to 500 l/min (or approximately 132 US GPM).

4. Dimensions: The dimensions of STAUFF filter elements vary based on the specific model. For example, the SBS-124750-L-50-B-N model has an outer diameter of 124mm, an inner diameter of 83mm, and a length of 795mm.

5. Sealing Material: The sealing material is another important specification. For instance, the Stauff Filter Element SE-160H03B/4 uses NBR (Buna-N) as the sealing material.

6. Operating Pressure: STAUFF high-pressure filters are designed for in-line hydraulic applications, with a maximum operating pressure of 420 bar.

7. Customization: STAUFF also offers custom-designed filter element solutions according to customer specifications or based on STAUFF's original filtration technology range.

These are just a few examples of the technical parameters and specifications of STAUFF filter elements. For the most accurate information, always refer to the specific product datasheet or consult with STAUFF representatives.

When selecting the material for a STAUFF filter element, there are several factors to consider:

1. Type of Fluid: The type of fluid being filtered is a primary consideration. Different fluids may require different filter materials. For example, a hydraulic fluid might require a different filter material than a lubricating oil.

2. Operating Temperature: The operating temperature of the system plays a significant role in the selection of the filter material. Some materials perform better at higher temperatures, while others are better suited for lower temperatures.

3. Filtration Efficiency: The desired filtration efficiency will also influence the choice of filter material. Some materials can filter out smaller particles more efficiently than others.

4. Compatibility with Fluid: The filter material must be compatible with the fluid it is filtering. Some materials may react negatively with certain fluids, which could compromise the performance of the filter element.

5. Pressure and Flow Rate: The pressure and flow rate of the system will also influence the choice of filter material. Some materials can withstand higher pressures and flow rates than others.

6. Cost: The cost of the filter material may also be a factor. While more expensive materials may offer better performance, they may not be necessary for all applications.

7. Maintenance and Lifespan: Some filter materials require more maintenance than others, and the lifespan of the filter material can also vary. These factors should be considered when choosing a filter material.

8. Environmental Impact: The environmental impact of the filter material may also be a consideration. Some materials are more environmentally friendly than others.

By carefully considering these factors, you can select the best STAUFF filter element material for your specific needs.

STAUFF filter elements are versatile and can be used in a wide range of industries. Here are some of the key sectors where they find application:

1. Hydraulic Systems: STAUFF filter elements are extensively used in hydraulic systems, where they are placed behind the pump to clean the hydraulic oil. They are crucial in maintaining the cleanliness of the hydraulic fluid, thus ensuring the smooth operation of the system.

2. Lubrication Systems: In lubrication systems, these filter elements help keep the lubricating oil clean, which is vital for the efficient operation of machinery and equipment.

3. Heavy Fuels: STAUFF filter elements can be used in systems handling heavy fuels, where they help remove impurities and contaminants, improving the performance and longevity of the system.

4. Water Treatment: They can also be used in water treatment processes. The filter elements can remove particulates and impurities from water, making it safer for use.

5. Wind Energy: STAUFF filter elements are used in wind turbine applications, where they are part of the filtration systems that ensure the smooth operation of the turbines.

6. Manufacturing and Industrial Applications: These filter elements are used in various manufacturing and industrial applications, where they help ensure the cleanliness of fluids used in different processes.

7. Oil and Gas Industry: In the oil and gas industry, STAUFF filter elements are used to filter out impurities from oil and gas during extraction and processing.

8. Construction Machinery: STAUFF filter elements are also used in construction machinery to keep hydraulic and lubricating oils clean, thus ensuring the efficient operation of the machinery.

These are just a few examples of the industries where STAUFF filter elements are used. Their versatility and high performance make them suitable for a wide range of applications.

STAUFF filter elements ensure effective filtration through a combination of innovative design, high-quality materials, and precise manufacturing processes. Here's how:

1. Multilayered Filtration Material: STAUFF filter elements often use a multilayered approach to filtration. This means that each layer can capture different sizes of particles, allowing for more thorough and efficient filtration of the fluid.

2. High-Quality Materials: The materials used in the manufacture of STAUFF filter elements are of high quality. They are designed to withstand the rigors of industrial applications, ensuring that they can effectively filter fluids even under harsh conditions.

3. Precise Manufacturing: STAUFF filter elements are manufactured with precision, ensuring that they fit perfectly within the filter housing. This prevents any bypass of unfiltered fluid, ensuring that only clean fluid passes through.

4. Flow Optimization: The design of STAUFF filter elements allows for optimal flow of the fluid. This ensures that the fluid is evenly distributed across the filter, allowing for efficient filtration.

5. Dirt Holding Capacity: STAUFF filter elements have a high dirt holding capacity. This means that they can capture a large amount of particles before they need to be replaced, ensuring consistent filtration performance over time.

6. Compatibility with Fluids: STAUFF filter elements are compatible with a wide range of fluids. This ensures that they can effectively filter the fluid without any risk of degradation or damage to the filter element.

7. Regular Testing and Quality Control: STAUFF conducts regular testing and quality control checks on their filter elements. This ensures that each filter element meets the high standards set by the company, ensuring effective filtration.

In conclusion, STAUFF filter elements ensure effective filtration through a combination of high-quality materials, innovative design, and precise manufacturing. This guarantees that they can deliver consistent, reliable filtration performance in a wide range of applications.

Installing and maintaining STAUFF filter elements is a straightforward process that ensures optimal performance and longevity. Here's a detailed guide:

Installation:

1. Preparation: Before the installation, ensure that the system is shut down and depressurized. Also, clean the surrounding area to avoid contamination.

2. Removal of Old Filter Element: Open the filter housing and carefully remove the old filter element. Avoid contact with the dirty part of the filter to prevent contamination.

3. Inspection of Filter Housing: Inspect the filter housing for any residual contamination or damage. If necessary, clean the housing before installing the new filter element.

4. Installation of New Filter Element: Place the new STAUFF filter element into the filter housing. Ensure that it fits properly and that the seals are correctly positioned.

5. Closure of Filter Housing: Close the filter housing and ensure it is sealed properly to prevent any leakage.

6. System Start-Up: Start the system and check for any leaks. If there are no leaks, the installation is successful.

Maintenance:

1. Regular Inspection: Regularly inspect the STAUFF filter element and the filter housing for any signs of wear or damage. This can help detect any issues early and prevent major system failures.

2. Replacement of Filter Elements: Replace the filter elements according to the recommended schedule or when the differential pressure across the filter reaches the maximum allowable limit. This ensures that the filter continues to operate efficiently.

3. Cleaning of Filter Housing: When replacing the filter element, also clean the filter housing to remove any residual contamination.

4. Avoid Contamination: When handling filter elements, avoid contact with the dirty part of the filter and ensure that the surrounding area is clean to prevent contamination.

5. System Monitoring: Monitor the system's performance and the differential pressure across the filter. An increase in differential pressure can indicate that the filter element is blocked and needs to be replaced.

By following these steps, you can ensure that your STAUFF filter elements are installed correctly and maintained properly. This will help ensure their optimal performance and prolong their service life.

The applicable pressure range of STAUFF filter elements can vary based on the specific model and application. It's essential to consult the product specifications for the precise pressure range.

However, STAUFF filter elements are commonly used in hydraulic systems, which typically operate under high pressure. As such, these filter elements are designed to withstand and operate effectively within these high-pressure environments.

Remember, using a filter element outside of its specified pressure range can lead to reduced efficiency and potential damage. Always ensure to check the specific pressure range for your particular STAUFF filter element model to ensure optimal performance and longevity.

For the most accurate information, please refer to the product documentation or contact STAUFF directly.