INTRODUCTION

The TYA series vacuum oil filter machines special for lubricating oil have a compact and reasonable structure. The outer shell is made of high-quality corrosion-resistant metal, which is sturdy and durable and can adapt to complex industrial environments. The equipment is equipped with flexible moving parts, facilitating its flexible transfer and use in different sites.

The core vacuum filtering system integrates an efficient vacuum pump, high-precision filtering elements, and intelligent heating and cooling devices. The vacuum pump can create a stable vacuum environment, making it easier to separate water, gas, and impurities in the lubricating oil. The high-precision filtering elements can accurately intercept tiny particulate impurities, ensuring the purity of the oil. The heating and cooling devices can adjust the oil temperature as required to optimize the filtering effect. The operation panel is simple and intuitive, allowing operators to easily control key parameters. The operation is simple and convenient, and the equipment has strong universality and is specially designed for the purification treatment of lubricating oil.

ANALYSIS OF THE CORE WORKING PRINCIPLE

Heating and Pretreatment Stage

After the lubricating oil enters the oil filter machine, it first enters the heating and pretreatment stage. The heating device raises the oil temperature to an appropriate range according to the initial state of the lubricating oil, reducing its viscosity and prompting part of the water and gas dissolved in the oil to volatilize in advance. Meanwhile, it also facilitates better removal of impurities in the subsequent filtering process, laying the foundation for in-depth purification.

Vacuum Separation Stage

The lubricating oil that has undergone heating and pretreatment then enters the vacuum separation stage. In this stage, the vacuum environment created by the vacuum pump plays a crucial role. The water in the lubricating oil vaporizes rapidly. Gaseous water, gas, and the oil are separated, and the water and gas are extracted by the vacuum pump, and some light impurities are also taken away, significantly improving the purity of the lubricating oil.

Fine Filtration Stage

The lubricating oil coming out of the vacuum separation stage then enters the fine filtration stage. The high-precision filtering elements here, with their fine pore structures, are like precise "sieves" that can accurately intercept the remaining tiny solid particulate impurities, further improving the cleanliness of the lubricating oil and enabling it to meet the high-quality standards required for the operation of the equipment.

Cooling and Circulation Stage

The lubricating oil that has completed fine filtration enters the cooling stage. The cooling device adjusts the oil temperature to an appropriate state to avoid adverse effects on the equipment caused by high temperature. Meanwhile, the oil filter machine adopts a circulation filtration mechanism. It continuously extracts the lubricating oil for the above treatments and then sends it back to the equipment or storage container. Through multiple cycles, it ensures that the lubricating oil always maintains an ideal pure state and guarantees the stable operation of the equipment.

TECHNICAL PARAMETERS

Filtration Accuracy

The filtration accuracy range of the TYA series vacuum oil filter machines special for lubricating oil is between 0.5 micron and 20 microns, which can well meet the diverse needs for the purity of lubricating oil in different industrial scenarios. For precision equipment with extremely high requirements for the cleanliness of lubricating oil, such as high-precision machine tools and aerospace equipment, a high-precision filtration configuration of 0.5 - 5 microns can be selected to accurately remove extremely tiny metal particles, dust and other impurities in the lubricating oil, ensuring the precise operation and service life of the equipment. For general industrial equipment, such as ordinary machine tools and small construction machinery, a filtration accuracy of 10 - 20 microns is sufficient to meet the basic oil purification needs, ensuring the normal operation of the equipment while taking into account the filtering efficiency and cost control.

Flow Rate Range

The flow rate range of the equipment fully considers the usage of lubricating oil in actual industrial production. The minimum flow rate can be as low as 10 liters per hour, which is suitable for small equipment maintenance scenarios where the consumption of lubricating oil is low but the requirement for filtration accuracy is high, such as small laboratory equipment and the lubrication systems of precision instruments. The maximum flow rate can reach 600 liters per hour, mainly targeting situations where a large number of equipment in large industrial workshops need to use oil intensively and quickly complete oil purification, such as the equipment lubrication requirements in large steel mills and automobile manufacturing workshops, so as to ensure that the lubricating oil can be supplied in a timely manner and meet the quality standards, avoiding affecting the production progress.

Vacuum Degree

The vacuum degree that this series of oil filter machines can maintain during normal operation is between -0.08 MPa and -0.095 MPa. Such a high vacuum environment has a significant purification effect on lubricating oil. It can accelerate the vaporization of water, the escape of gas, and the separation of impurities, enabling the water, gas and impurities in the lubricating oil to be efficiently removed in a short time and ensuring that the oil reaches an ideal state for use. Some special models, after optimization, can further improve the vacuum degree, with the maximum reaching -0.098 MPa, which is suitable for special application scenarios with more stringent requirements for the purification of lubricating oil.

Heating Power

Considering the characteristics of different lubricating oils and the heating requirements in various application scenarios, the TYA series oil filter machines are equipped with heating devices of different powers. The heating power range is roughly between 1 kW and 10 kW. A smaller heating power is suitable for dealing with lubricating oil with lower viscosity and higher initial temperature or for use in scenarios where the heating speed requirement is not high. It can ensure that the oil is fully heated while achieving energy-saving operation. A larger heating power is used to deal with high-viscosity and low-temperature lubricating oil, ensuring that the oil temperature can be increased quickly and evenly to an appropriate filtering temperature, guaranteeing the efficient progress of the entire oil purification process.

Cooling Power

To effectively adjust the oil temperature of the lubricating oil after filtration, the equipment is equipped with corresponding cooling devices. The cooling power range is between 0.8 kW and 6 kW. The size of the cooling power is matched according to actual needs. A smaller cooling power can meet the cooling requirements of lubricating oil under normal circumstances, while in some scenarios where the oil temperature control is relatively strict and rapid cooling is required, such as large equipment working continuously in a high-temperature environment, a configuration with a larger cooling power needs to be selected to ensure that the lubricating oil can quickly return to the appropriate operating temperature range.

Motor Power

Different models of the TYA series vacuum oil filter machines special for lubricating oil are equipped with motors of corresponding power. The motor power range is roughly between 0.5 kW and 5 kW. Motors with lower power are suitable for oil filtering work scenarios with small flow rates and light loads. They have the advantages of energy saving and low operating noise and can provide stable power for the purification of lubricating oil for small equipment. Motors with higher power are used to deal with the oil filtering needs of large flow rates and high loads. They can provide sufficient power to ensure that the oil filter machine can operate efficiently and stably when processing a large amount of lubricating oil, ensuring the smooth progress of the entire oil purification process.

Applicable Oil Temperature Range

Considering the temperature differences of lubricating oil in different industrial environments, the TYA series vacuum oil filter machines special for lubricating oil have a relatively wide applicable oil temperature range and can usually work normally under the oil temperature conditions between -5°C and 120°C. This enables them to effectively filter and purify lubricating oil whether in the cold outdoor working environment in winter or in the high-temperature industrial production workshop, without the performance and filtering effect of the equipment being affected by changes in oil temperature, further enhancing the universality and adaptability of the equipment.

SELECTION POINTS AND APPLICABLE SCENARIOS

Selection Based on Equipment Types

Different types of equipment have different requirements for the purity, flow rate, etc. of lubricating oil. For high-precision and high-tech equipment, such as electronic chip manufacturing equipment and optical instruments, it is necessary to choose models of the TYA series oil filter machines with high filtration accuracy and appropriate flow rate to ensure the ultra-high quality of the lubricating oil. For general industrial equipment, models can be selected according to the actual lubrication needs and production situations to ensure the normal lubrication of the equipment and reasonable costs.

Selection Based on Working Environment Factors

The complex industrial environment is a factor that cannot be ignored when selecting equipment. In a high-temperature environment, such as the equipment in the high-temperature workshops of the metallurgical industry, it is necessary to choose oil filter machines with good heat dissipation performance and sufficient cooling power to ensure that the lubricating oil can be quickly cooled after filtration. If there are corrosive gases, such as in the surrounding environment of the equipment in chemical enterprises, it is necessary to choose oil filter machines with strong corrosion resistance of the outer shell and internal components to ensure the long-term stable operation of the equipment.

Selection Based on the Initial State of Lubricating Oil

The initial water content, impurity content and viscosity of lubricating oil are different, and the requirements for the processing capacity of the oil filter machine are also different. If the initial water content of the lubricating oil is high and there are many impurities, models of oil filter machines with high vacuum degree and strong filtering ability should be selected. For lubricating oil with high viscosity, priority should be given to equipment with a larger heating power that can effectively improve the fluidity of the oil to ensure a good filtering effect.

Adaptation to Different Application Scenarios

The TYA series vacuum oil filter machines special for lubricating oil, with their excellent performance, are applicable to many different application scenarios. In the mechanical manufacturing industry, they can purify the lubricating oil for the lubrication systems of various machine tools and processing equipment, ensuring the processing accuracy and operational stability of the equipment. In the transportation industry, they can filter the lubricating oil for vehicles, ships and other means of transportation, improving the safety and reliability of their operation. In the energy industry, they can also be used for the lubrication and maintenance of various energy production equipment, ensuring the stable progress of energy production.

EXTENSIVE APPLICATIONS AND IMPORTANT VALUES IN VARIOUS INDUSTRIES

Mechanical Manufacturing Industry

In the mechanical manufacturing field, the high-precision processing and stable operation of equipment are inseparable from pure lubricating oil. The TYA series oil filter machines can timely purify the lubricating oil, remove water, impurities and other substances in it, prevent equipment wear, jamming and other problems caused by oil quality problems, improve the processing accuracy of products, reduce the number of equipment maintenance times, ensure the efficient and smooth progress of the production process, and thus improve the economic benefits of enterprises.

Transportation Industry

For transportation vehicles, clean lubricating oil is the key to ensuring their normal operation and extending their service life. The TYA series oil filter machines can filter the lubricating oil during the maintenance of vehicles and ships, remove impurities and water, make key components such as engines run more smoothly, reduce energy consumption, reduce exhaust emissions, improve transportation safety, and promote the green and healthy development of the transportation industry.

Energy Industry

In the energy industry, the stable operation of various energy production equipment depends on good lubrication conditions. The TYA series oil filter machines can filter and purify the lubricating oil used by the equipment, maintain the high quality of the oil, reduce the probability of equipment failures, extend the service life of the equipment, ensure the stable progress of energy production, improve energy utilization efficiency, and help the industry achieve sustainable development.

Other Industries

In addition to the above industries, the TYA series vacuum oil filter machines special for lubricating oil are widely used in industries such as construction and mining. The quality of lubricating oil for construction machinery in the construction field affects the performance of the equipment. Using this oil filter machine can ensure the purity of the lubricating oil and ensure that the construction progress will not be affected. Mining equipment is in a harsh environment for a long time, and the oil filter machine can purify the lubricating oil, reduce the failure rate of the equipment, improve the utilization rate of the equipment, and promote the smooth progress of production in the industry.

QUALITY ADVANTAGES AND MARKET PROSPECTS OUTLOOK

The reason why the TYA series vacuum oil filter machines special for lubricating oil can stand out in the market lies in their many significant quality advantages. They have high filtering efficiency and can quickly and accurately remove water, gas and impurities in the lubricating oil, ensuring the quality of the oil and the stable operation of the equipment. Their operation is simple and convenient, reducing the professional requirements for operators and enhancing the universality of the equipment. Moreover, the equipment has good stability. After strict quality inspections and actual verification in working conditions, it can work stably for a long time, reducing the downtime and maintenance costs caused by equipment failures.

With the continuous development of industry and the increasing attention of enterprises to equipment maintenance and upkeep, the demand for lubricating oil purification equipment is continuously growing. The TYA series oil filter machines, with their unique advantages, wide applicability and reliable quality, undoubtedly have broad development prospects in the future market. They will help various industries achieve high-quality and sustainable development and become the preferred equipment for many enterprises to ensure the quality of lubricating oil, laying a solid foundation for the stable operation of industrial production.